8
7
6
5
4
3
2
NOTES
1
1. REGULATORY INFORMATION:
ROHS COMPLIANT. SEE THE
REGULATORY INFORMATION
APPENDIX (RIA) IN THE
"ROHS COMPLIANCE" SECTION
OF WWW.3MCONNECTORS.COM FOR
COMPLIANCE INFORMATION.
2 IN THE EVENT OF CONFLICT
BETWEEN THIS DATA AND THAT
CONTAINED IN THE PRODUCT
SPECIFICATION, THE PRODUCT
SPECIFICATION TAKES PRECEDENT.
3
4
NOTCHES A & C WILL ACCOMODATE
3M POLARIZING KEY: N3518.
CONTACT TAILS .0245 [.622] WIRE
WITH .0075 [.191] CORNER RADII
AND .028 [.072] DIAGONAL.
3M
TM
FOUR-WALL HEADER, D2500 SERIES
.100" X .100" LOW PROFILE, SURFACE MOUNT, STRAIGHT AND RIGHT ANGLE THROUGH-HOLE
D
* LOW PROFILE, SPACE SAVING DESIGN.
* CENTER SLOT POLARIZATION PREVENTS MIS-INSERTIONS AND REDUCES
INSERTION TIME.
* DUAL SLOT POLARIZATION MEANS BROADER COMPATIBILITY WITH COMPETITIVE
POLARIZATION DESIGNS (NOT AVAILABLE ON 6, 8 OR 10 POSITIONS).
* OPTIONAL RETAINER CLIP FOR LOCKING SOCKETS IN PLACE AND INCREASING
CONNECTION RELIABILITY IN VIBRATION-PRONE ENVIRONMENTS.
* HIGH TEMPERATURE INSULATOR SUITABLE FOR "NO LEAD" SOLDERING OPERATIONS.
* THROUGH HOLE VERSION SUITABLE FOR REFLOW SOLDERING USING "PASTE IN HOLE"
TECHNIQUES.
* EXPOSED SOLDER TAILS (ON RIGHT ANGLE VERSION) PROVIDE EASE OF CLEANING
AND REDUCED REPAIR COST.
* STRAIGHT SURFACE MOUNT VERSION AVAILABLE.
D
5 SOLDER STANDOFFS FACILITATE
.01 [.3] CLEARANCE ABOVE
BOARD FOR REFLOW SOLDERING.
2
PHYSICAL:
INSULATOR:
MATERIAL:
FLAMMABILITY:
COLOR:
CONTACT:
MATERIAL:
PLATING:
UNDER PLATING:
WIPING AREA:
SOLDER TAILS:
MARKINGS:
HIGH TEMP GLASS FILLED POLYESTER (PCT)
UL94V-0
BLACK
BRASS
50-100 "
10 " [25
40-120 "
3M LOGO,
[1.27-2.54 m] NICKEL-OVERALL
M] GOLD
[1-3 m] MATTE TIN
PART IDENTIFICATION NUMBER AND ORIENTATION TRIANGLE
D25XX-6002
STRAIGHT VERSION
C
C
2
ELECTRICAL:
D25XX-5002
RIGHT ANGLE VERSION
2
ENVIRONMENTAL:
TEMPERATURE RATING: -55 C TO 105 C
PROCESS RATING: 260 C, PER J-STD-020C, SINGLE PASS
MOISTURE SENSITIVITY LEVEL: 1 (PER J-STD-020C)
B
SURFACE MOUNT VERSION
DIMENSIONS: INCHES [MM]
[MM] IS REF. ONLY
DESIGN REFERENCE
ACCESS
CODES
H
REV
DRFT
68908
ECO
AUG 05,2016
REVISED AND REDRAWN
ISSUE DATE AND DESCRIPTION
DATE
MFG
JNC
DRFT
DATE
DATE
SC
CHKD
NEXT ASSEMBLY
CASTIGLIONE
CHKD
AUG 05,2016
DATE
APPVL
A
S. CLATANOFF
DIVISION
DIVISION CODE
AUG 05,2016
Interconnect Solutions
EMSD
TOLERANCES
EXCEPT AS
NOTED
INCHES
.0
.00
.000
.0000
.01
.005
TITLE
3M Center
St. Paul,
MN
DO
NOT
SCALE
DRAWING
SCALE
4
1
55144
C
3M COPYRIGHT 2016
This document and the information it contains are
3M
property and may not be reproduced or further
distributed without 3M permission, or used or
disclosed other than for 3M authorized purposes.
All rights reserved.
A
3M ELECTRONIC MATERIALS SOLUTIONS DIVISION
INTERCONNECT SOLUTIONS
http://www.3mconnectors.com
3M IS A TRADEMARK OF 3M COMPANY.
FOR TECHNICAL, SALES OR ORDERING
INFORMATION CALL 800-225-5373
R
THIRD ANGLE PROJECTION
INTERPRET PER
ASME Y14.5 - 2009
MAX SURFACE ROUGHNESS
UL FILE NO: E68080
ALL SURFACES
MARKED ONLY
MILLIMETERS
0
.0
.3
.00
.13
.000
ANGLES
HEADER, 4-WALL,
LO-PRO, .100 X .100,
SMT, STRAIGHT & RA
CAGE SIZE DRAWING NO.
NUMBER
MODEL
REV.
78-5100-2244-1
DET.
LISTS
YES
NO
H
D2500 SERIES
SHT 1 OF 5
8
7
6
5
4
3
2
1
Imaged: H.1 8/5/2016 11:12 AM UTC-05:00
D25XX-6V0C
78-5100-2244-1
CURRENT RATING: 5.00A, 1 CONTACT POWERED
3.00A, 6 CONTACTS POWERED
1.75A, ALL CONTACTS POWERED
RATING CONDITIONS: EIA-364-070 METHOD 2, 30 C MAXIMUM
TEMPERATURE RISE, 20% DERATED. REFERENCE APPROPRIATE
3M PRODUCT SPECIFICATION FOR DETAILED CURRENT DERATING
CURVES.
INSULATION RESISTANCE: >1 X 10
9
AT 500 V
DC
WITHSTANDING VOLTAGE: 1,000V
RMS
AT SEA LEVEL
B
DRAWING NUMBER
REVISION
H
8
7
6
5
4
3
2
1
3M
TM
FOUR-WALL HEADER, D2500 SERIES
DIM. "B"
NOTCH D
NOTCH E
.100" X .100" LOW PROFILE, SURFACE MOUNT, STRAIGHT AND RIGHT ANGLE THROUGH-HOLE
D
.0245
0.622
.0005
0.013
.228
5.79
.250
6.35
.338
8.59
D
SQ. TYP.
.100
.253
6.43
.243
6.17
.194 4.93
.100
2.54
2.54
NOTCH "B"
(SEE TABLE 1)
SECTION
A-A
.112 .011 [2.84]
SOLDER TAIL
NOTCH "A"
(SEE TABLE 1 & NOTE 3)
.165
POSITION 1
ORIENTATION
TRIANGLE
4.19
NOTCH "C"
(SEE TABLE 1 & NOTE 3)
C
A
C
.390
TABLE 1
PIN
QTY.
06
08
10
14
16
20
24
26
30
34
36
40
50
60
64
DIM. "A"
.588 [14.94]
.688 [17.48]
.788 [20.02]
.988 [25.10]
1.088 [27.64]
1.288 [32.72]
1.488 [37.80]
1.588 [40.34]
1.788 [45.42]
1.988 [50.50]
2.088 [53.04]
2.288 [58.12]
2.788 [70.82]
3.288 [83.52]
3.488 [88.60]
DIM. "B"
.508 [12.90]
.608 [15.44]
.708 [17.98]
.908 [23.06]
1.008 [25.60]
1.208 [30.68]
1.408 [35.76]
1.508 [38.30]
1.708 [43.38]
1.908 [48.46]
2.008 [51.00]
2.208 [56.08]
2.708 [68.78]
3.208 [81.48]
3.408 [86.56]
POLARIZING
NOTCHES
B
B
BC
BCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
PIN
QTY.
06
08
10
14
16
20
24
26
30
34
36
40
50
60
64
9.91
.298
7.57
A
DIM. "A"
.400 10.16
MIN. END
STACKABILITY
.172
4.37
.003
0.08
B
.035
0.89
.003
0.08
.250 6.35
MIN. SIDE
STACKABILITY
AFTER PLATING
TYP.
.100
2.54
.003
0.08
.035
0.89
.003
0.08
POSITION #1
.050
1.27
.003
0.08
.100
2.54
.003
0.08
Imaged: H.1 8/5/2016 11:12 AM UTC-05:00
ORDERING INFORMATION
STRAIGHT VERSION
D25XX-6002-AR
A
PIN QUANTITY:
(SEE TABLE 1)
SOLDER TAIL:
FOR .062 [1.57] THICK BOARD
PLATING:
AR = 10 " [0.25 m] GOLD
(RIA. E1 & C1 APPLY)
OPTIONAL HOLE FOR
POLARIZATION PEG
RECOMMENDED HOLE PATTERN
SHOWN
FROM COMPONENT SIDE
DESIGN REFERENCE
ACCESS
CODES
H
NEXT ASSEMBLY
REV
DRFT
68908
ECO
AUG 05,2016
REVISED AND REDRAWN
ISSUE DATE AND DESCRIPTION
DATE
MFG
JNC
DRFT
DATE
DATE
SC
CHKD
CASTIGLIONE
CHKD
AUG 05,2016
DATE
APPVL
S. CLATANOFF
DIVISION
DIVISION CODE
AUG 05,2016
Interconnect Solutions
EMSD
TOLERANCES
EXCEPT AS
NOTED
INCHES
.0
.00
.000
.0000
.01
.005
TITLE
3M Center
St. Paul,
MN
DO
NOT
SCALE
DRAWING
SCALE
4
1
55144
C
3M COPYRIGHT 2016
This document and the information it contains are
3M
property and may not be reproduced or further
distributed without 3M permission, or used or
disclosed other than for 3M authorized purposes.
All rights reserved.
THIRD ANGLE PROJECTION
INTERPRET PER
ASME Y14.5 - 2009
MAX SURFACE ROUGHNESS
ALL SURFACES
MARKED ONLY
MILLIMETERS
0
.0
.3
.00
.13
.000
ANGLES
HEADER, 4-WALL,
LO-PRO, .100 X .100,
SMT, STRAIGHT & RA
CAGE SIZE DRAWING NO.
NUMBER
MODEL
REV.
78-5100-2244-1
DET.
LISTS
YES
NO
H
D2500 SERIES
SHT 2 OF 5
8
7
6
5
4
3
2
1
78-5100-2244-1
B
A
DRAWING NUMBER
REVISION
H
8
7
6
5
4
3
2
1
3M
TM
FOUR-WALL HEADER, D2500 SERIES
DIM. "B"
NOTCH D
NOTCH E
.100" X .100" LOW PROFILE, SURFACE MOUNT, STRAIGHT AND RIGHT ANGLE THROUGH-HOLE
.0245
.0005
0.013
D
0.622
.228
5.79
.250
6.35
.338
8.59
D
SQ. TYP.
.253
.390
9.91
6.43
.243
6.17
.100
2.54
.100
.194 4.93
2.54
NOTCH "B"
(SEE TABLE 1)
.100 2.54
.112 .011 [2.84]
SOLDER TAIL
SECTION
NOTCH "A"
(SEE TABLE 1 & NOTE 3)
.165
POSITION 1
ORIENTATION
TRIANGLE
4.19
NOTCH "C"
(SEE TABLE 1 & NOTE 3)
B-B
B
C
C
.390
TABLE 1
PIN
QTY.
06
08
10
14
16
20
24
26
30
34
36
40
50
60
64
DIM. "A"
.588 [14.94]
.688 [17.48]
.788 [20.02]
.988 [25.10]
1.088 [27.64]
1.288 [32.72]
1.488 [37.80]
1.588 [40.34]
1.788 [45.42]
1.988 [50.50]
2.088 [53.04]
2.288 [58.12]
2.788 [70.82]
3.288 [83.52]
3.488 [88.60]
DIM. "B"
.508 [12.90]
.608 [15.44]
.708 [17.98]
.908 [23.06]
1.008 [25.60]
1.208 [30.68]
1.408 [35.76]
1.508 [38.30]
1.708 [43.38]
1.908 [48.46]
2.008 [51.00]
2.208 [56.08]
2.708 [68.78]
3.208 [81.48]
3.408 [86.56]
POLARIZING
NOTCHES
B
B
BC
BCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
PIN
QTY.
06
08
10
14
16
20
24
26
30
34
36
40
50
60
64
9.91
.298
7.57
DIM. "A"
.41 10.4
MAX. DIM. TO
EDGE OF PCB
FOR BUSSING
B
.100
.400 10.16
MIN. END
STACKABILITY
2.54
.003
0.08
.035
.100
.003
0.08
.003
0.08
Imaged: H.1 8/5/2016 11:12 AM UTC-05:00
POSITION #1
0.89
ORDERING INFORMATION
RIGHT ANGLE VERSION
D25XX-5002-AR
A
PIN QUANTITY:
(SEE TABLE 1)
SOLDER TAIL:
FOR .062 [1.57] THICK BOARD
PLATING:
AR = 10 " [0.25 m] GOLD
(RIA. E1 & C1 APPLY)
2.54
AFTER PLATING
TYP.
H
DESIGN REFERENCE
ACCESS
CODES
RECOMMENDED HOLE PATTERN
SHOWN
FROM COMPONENT SIDE
NEXT ASSEMBLY
DIVISION
DIVISION CODE
68908
ECO
AUG 05,2016
REVISED AND REDRAWN
ISSUE DATE AND DESCRIPTION
DATE
MFG
JNC
DRFT
DATE
DATE
SC
CHKD
REV
DRFT
CASTIGLIONE
CHKD
AUG 05,2016
DATE
APPVL
S. CLATANOFF
Interconnect Solutions
EMSD
TOLERANCES
EXCEPT AS
NOTED
INCHES
.0
.00
.000
.0000
.01
.005
TITLE
3M Center
St. Paul,
MN
AUG 05,2016
DO
NOT
SCALE
DRAWING
SCALE
4
1
55144
C
3M COPYRIGHT 2016
This document and the information it contains are
3M
property and may not be reproduced or further
distributed without 3M permission, or used or
disclosed other than for 3M authorized purposes.
All rights reserved.
THIRD ANGLE PROJECTION
INTERPRET PER
ASME Y14.5 - 2009
MAX SURFACE ROUGHNESS
ALL SURFACES
MARKED ONLY
MILLIMETERS
0
.0
.3
.00
.13
.000
ANGLES
HEADER, 4-WALL,
LO-PRO, .100 X .100,
SMT, STRAIGHT & RA
CAGE SIZE DRAWING NO.
NUMBER
MODEL
REV.
78-5100-2244-1
DET.
LISTS
YES
NO
H
D2500 SERIES
SHT 3 OF 5
8
7
6
5
4
3
2
1
78-5100-2244-1
B
B
A
DRAWING NUMBER
REVISION
H
8
7
6
5
4
3
2
1
3M
TM
FOUR-WALL HEADER, D2500 SERIES
DIM. "B"
NOTCH D
NOTCH E
.100" X .100" LOW PROFILE, SURFACE MOUNT, STRAIGHT AND RIGHT ANGLE THROUGH-HOLE
D
VACUUM CAP REMOVED
FOR CLARITY
.253
6.43
.228
.0245
0.622
.0005
0.013
D
.250
6.35
.338
8.59
5.79
SQ. TYP.
.100
.243
2.54
.194 4.93
POSITION 1
.100
.004 FOR LESS THAN 30 POS.
2.54
NOTCH "A"
(SEE TABLE 1 & NOTE 3)
NOTCH "B"
(SEE TABLE 1)
NOTCH "C"
(SEE TABLE 1 & NOTE 3)
VACUUM CAP
.359 [9.12] SQ.
CENTERED ON CONN.
.400
10.16
.010
0.25
6.17
.170 4.32
.006 FOR 30 AND ABOVE POS.
.165
.440
11.18
.010
0.25
4.19
C
SECTION
C-C
POSITION 1
ORIENTATION
TRIANGLE
C
.298
7.57
.035 0.89
C
.390
TABLE 1
PIN
QTY.
06
08
10
14
16
20
24
26
30
34
36
40
50
60
64
DIM. "A"
.588 [14.94]
.688 [17.48]
.788 [20.02]
.988 [25.10]
1.088 [27.64]
1.288 [32.72]
1.488 [37.80]
1.588 [40.34]
1.788 [45.42]
1.988 [50.50]
2.088 [53.04]
2.288 [58.12]
2.788 [70.82]
3.288 [83.52]
3.488 [88.60]
DIM. "B"
.508 [12.90]
.608 [15.44]
.708 [17.98]
.908 [23.06]
1.008 [25.60]
1.208 [30.68]
1.408 [35.76]
1.508 [38.30]
1.708 [43.38]
1.908 [48.46]
2.008 [51.00]
2.208 [56.08]
2.708 [68.78]
3.208 [81.48]
3.408 [86.56]
POLARIZING
NOTCHES
B
B
BC
BCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
ABCDE
TAPE AND
REEL PKG
CODE
WD
(44 MM)
WD
(44 MM)
WD
(44 MM)
WD
(44 MM)
WD
(44 MM)
WE
(56 MM)
WE
(56 MM)
WE
(56 MM)
WF
(72 MM)
WF
(72 MM)
WG
(88 MM)
WG
(88 MM)
WG
(88 MM)
WH
(120 MM)
WH
(120 MM)
PIN
QTY.
06
08
10
14
16
20
24
26
30
34
36
40
50
60
64
9.91
C
DIM. "A"
.050
1.27
.200
5.08
B
.470
11.94
.270
6.86
.070
1.78
.100
ORDERING INFORMATION
SURFACE MOUNT VERSION
D25XX-6V0C-AR-XX
A
PIN QUANTITY:
(SEE TABLE 1)
PACKAGING OPTIONS:
WX
= TAPE & REEL PACKAGING (SEE TABLE 1)
PLATING:
AR = 10 " [0.25 m] GOLD
(RIA. E1 & C1 APPLY)
TYP.
RECOMMENDED PAD LAYOUT
DESIGN REFERENCE
ACCESS
CODES
H
NEXT ASSEMBLY
REV
DRFT
68908
ECO
AUG 05,2016
REVISED AND REDRAWN
ISSUE DATE AND DESCRIPTION
DATE
MFG
JNC
DRFT
DATE
DATE
SC
CHKD
CASTIGLIONE
CHKD
AUG 05,2016
DATE
APPVL
S. CLATANOFF
DIVISION
DIVISION CODE
AUG 05,2016
Interconnect Solutions
EMSD
TOLERANCES
EXCEPT AS
NOTED
INCHES
.0
.00
.000
.0000
.01
.005
TITLE
3M Center
St. Paul,
MN
DO
NOT
SCALE
DRAWING
SCALE
4
1
55144
C
3M COPYRIGHT 2016
This document and the information it contains are
3M
property and may not be reproduced or further
distributed without 3M permission, or used or
disclosed other than for 3M authorized purposes.
All rights reserved.
A
THIRD ANGLE PROJECTION
INTERPRET PER
ASME Y14.5 - 2009
MAX SURFACE ROUGHNESS
ALL SURFACES
MARKED ONLY
MILLIMETERS
0
.0
.3
.00
.13
.000
ANGLES
HEADER, 4-WALL,
LO-PRO, .100 X .100,
SMT, STRAIGHT & RA
CAGE SIZE DRAWING NO.
NUMBER
MODEL
REV.
78-5100-2244-1
DET.
LISTS
YES
NO
H
D2500 SERIES
SHT 4 OF 5
8
7
6
5
4
3
2
1
Imaged: H.1 8/5/2016 11:12 AM UTC-05:00
2.54
78-5100-2244-1
B
DRAWING NUMBER
REVISION
H
8
7
6
5
4
3
2
1
3M
TM
FOUR-WALL HEADER, D2500 SERIES
.100" X .100" LOW PROFILE, SURFACE MOUNT, STRAIGHT AND RIGHT ANGLE THROUGH-HOLE
PART CUSTOMIZATION
D
THIS SPEC SHEET DETAILS OUR STANDARD OFFERING.
3M HAS SEVERAL CAPABILITIES THAT CAN PROVIDE A PART TAILORED
TO YOUR SPECIFIC NEEDS. ASK YOUR 3M SALES REPRESENTATIVE
OR
CUSTOMER SERVICE FOR MORE DETAILS.
.144
* SELECTIVE PIN REMOVAL (FOR BOARD ASSEMBLY POLARIZATION).
* DIFFERENT PIN LENGTHS.
3.66
LOW
PROFILE LATCH
.204
5.18
POLARIZING POST
.118
3.00
D
POLARIZING KEY
BREAKAWAY
TAB
.830
21.08
.09
2.3
.102
.34
8.5
.057
1.45
.15
3.8
3M PART NO. MATERIAL COLOR DIM. "A"
N3518
LCP
BLACK
.02
NOTE:
#2216 B/A SCOTCHWELD CAN BE USED TO
ADHERE KEYS.
DIM. "A"
PART NO. MATERIAL COLOR
3505-33B
NYLON
BLACK
NOTE:
LATCHES NOT COMPATIBLE WITH REFLOW SOLDERING.
ATTACH LATCHES AFTER SOLDERING.
REVISION
DRAWING NUMBER
.267
.043
.573
14.55
1.09
.370
9.40
6.78
C
.118
3.00
.030
0.76
.082
2.08
2.59
C
PART NO. MATERIAL COLOR
3201-3
PCT
BLACK
SHORT/LONG SOCKET RETAINER CLIP
B
DIM. "A"
.11
2.8
MAX. UNCOATED AREA
(ON BOTH EDGES)
PIN QTY.
06
08
10
14
16
20
24
26
30
34
36
40
50
60
64
DIM. "A"
N/A
N/A
.81 [20.6]
1.02 [25.9]
1.12 [28.4]
1.32 [33.5]
1.52 [38.7]
1.63 [41.4]
1.83 [46.4]
2.03 [51.6]
N/A
2.33 [59.2]
2.83 [71.9]
3.33 [84.6]
3.53 [89.7]
.2
5.1
.1
3
CLIP HEIGHT
CODE
ALTERNATE
UNCOATED
AREA
78-5100-2244-1
H
68908
ECO
H
B
NOTE:
STAINLESS STEEL WITH GRAY POLYURETHANE COATING.
AUG 05,2016
REVISED AND REDRAWN
ISSUE DATE AND DESCRIPTION
DATE
MFG
JNC
DRFT
DATE
DATE
SC
CHKD
3505-8XXX
CLIP HEIGHT CODE
0 = .31 [7.9] FOR SOCKETS
WITHOUT STRAIN RELIEF
1 = .53 [13.5] FOR SOCKETS
WITH STRAIN RELIEF
PIN COUNT
(SEE TABLE)
DESIGN REFERENCE
ACCESS
CODES
NEXT ASSEMBLY
REV
DRFT
CASTIGLIONE
CHKD
AUG 05,2016
DATE
APPVL
A
S. CLATANOFF
DIVISION
DIVISION CODE
AUG 05,2016
Interconnect Solutions
EMSD
TOLERANCES
EXCEPT AS
NOTED
INCHES
.0
.00
.000
.0000
.01
.005
TITLE
3M Center
St. Paul,
MN
DO
NOT
SCALE
DRAWING
SCALE
4
1
55144
C
3M COPYRIGHT 2016
This document and the information it contains are
3M
property and may not be reproduced or further
distributed without 3M permission, or used or
disclosed other than for 3M authorized purposes.
All rights reserved.
A
NOTE:
1) THE FOLLOWING RETAINER CLIPS HAVE BEEN DISCONTINUED:
3505-8064
3505-8124
3505-8150
THIRD ANGLE PROJECTION
INTERPRET PER
ASME Y14.5 - 2009
MAX SURFACE ROUGHNESS
ALL SURFACES
MARKED ONLY
MILLIMETERS
0
.0
.3
.00
.13
.000
ANGLES
HEADER, 4-WALL,
LO-PRO, .100 X .100,
SMT, STRAIGHT & RA
CAGE SIZE DRAWING NO.
NUMBER
MODEL
REV.
78-5100-2244-1
DET.
LISTS
YES
NO
H
D2500 SERIES
SHT 5 OF 5
8
7
6
5
4
3
2
1
Imaged: H.1 8/5/2016 11:12 AM UTC-05:00