Product
Specification
108-1163-1
18Aug04 Rev A
EC 0990-1127-04
Eight Position Multiple Port Right Angle Modular Jacks
1.
1.1.
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SCOPE
Content
This specification covers the performance, tests and quality requirements for Tyco Electronics 8 position
multiple port right angle modular jacks. Each multiple port assembly consists of a 1 piece molded
plastic housing containing 2, 3, 4, 5, 6, 7 or 8 modular jack ports positioned side by side in a single row.
These assemblies are designed for printed circuit board mounting and are available in both shielded and
unshielded styles.
1.2.
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Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
1.3.
Qualification Test Results
Successful qualification testing on the subject product line was completed on 06Apr95. The Qualification
Test Report number for this testing is 501-91-1. This documentation is on file at and available from
Engineering Practices and Standards (EPS).
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless otherwise
specified, the latest edition of the document applies. In the event of conflict between the requirements of
this specification and the product drawing, the product drawing shall take precedence. In the event of
conflict between the requirements of this specification and the referenced documents, this specification
shall take precedence.
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2.1.
Tyco Electronics Documents
109-1:
General Requirements for Test Specifications
109 Series:
Test Specifications as indicated in Figure 1
108-1163:
Product Specification
501-91-1:
Qualification Test Report
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3.
3.1.
REQUIREMENTS
Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable product
drawing.
3.2.
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©2004 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
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Materials
Materials used in the construction of this product shall be as specified on the applicable product drawing.
* Trademark
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For latest revision call AMP FAX*/Product Info number 1-800-522-6752.
For Regional Customer Service, visit our website at www.tycoelectronics.com
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LOC B
108-1163-1
3.3.
Ratings
Voltage: 150 volts AC
Current: Signal application only
Temperature: -40 to 70°C
3.4.
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3.5.
Examination of product.
Vibration, sinusoidal.
Physical shock.
Durability.
Mating force.
Rev A
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Termination resistance.
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Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions per Test Specification 109-1.
Test Requirements and Procedures Summary
Test Description
Requirement
Meets requirements of product
drawing.
ELECTRICAL
R 10 milliohms maximum.
AMP 109-6-1.
Subject mated jack and plug
assembly to 50 mv maximum open
circuit at 100 ma maximum.
See Figure 3.
Procedure
Visual, dimensional and functional
per applicable quality inspection
plan.
MECHANICAL
No discontinuities of 1 microsecond AMP Spec 109-21-1.
or longer duration.
Subject mated samples to 10-55-10
See Note.
Hz traversed in 1 minute. 15
minutes in each of 3 mutually
perpendicular planes.
No discontinuities of 1 microsecond AMP Spec 109-26-1.
or longer duration.
Subject mated samples to 50 G's
See Note.
half-sine shock pulses of 11
milliseconds duration. 3 shocks in
each direction applied along 3
mutually perpendicular planes, 18
total shocks.
See Note.
AMP Spec 109-27.
Mate and unmate samples for 750
cycles at maximum rate of 500
cycles per hour with latch
inoperative.
AMP Spec 109-42, Condition A.
Measure force necessary to mate
samples at maximum rate of .5 inch
per minute with plug latch
depressed.
5 pounds maximum.
Figure 1 (cont)
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108-1163-1
Test Description
Unmating force.
Requirement
5 pounds maximum.
Procedure
AMP Spec 109-42, Condition A.
Measure force necessary to unmate
samples at maximum rate of .5 inch
per minute with plug latch
depressed.
NOTE
Shall meet visual requirements, show no physical damage and shall meet the requirements of
additional tests as specified in the Test Sequence in Figure 2.
Figure 1 (end)
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
Examination of product
Termination resistance
Vibration
Physical shock
Durability
Mating force
Unmating force
NOTE
1
Test Sequence (b)
1,9
3,7
5
6
4
2
8
(a)
(b)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Figure 2
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample Selection
Samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected
at random from current production. Test group shall consist of 4 housings containing 8 ports each
and 32 terminated plugs.
B.
Test Sequence
Qualification inspection shall be verified by testing samples as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form, fit or function are made to the product or manufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of the original testing
sequence as determined by development/product, quality and reliability engineering.
Rev A
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108-1163-1
4.3.
Acceptance
Acceptance is based on verification that the product meets the requirements of Figure 1. Failures
attributed to equipment, test setup or operator deficiencies shall not disqualify the product. When
product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing
to confirm corrective action is required before resubmittal.
4.4.
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Quality Conformance Inspection
The applicable quality inspection plan will specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing and
this specification.
NOTE
Millivolt drop (resistance) due to 6 inch wire length shall be subtracted from all readings.
Figure 3
Termination Resistance Measurement Points
Rev A
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