2150210-1 datasheet, PDF - EEWORLD Datasheet

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2150210-1: DescriptionOC-AT-E-FM-075F120OV-040-0856; CategoryTools and equipment; File Size5MB，4 Pages; ManufacturerTE Connectivity; Websitehttp://www.te.com

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2150210-1 Overview

OC-AT-E-FM-075F120OV-040-0856

2150210-1 Parametric

Parameter Name	Attribute value
Incoming line type	mechanical
Molds and product categories	OCEAN
application interface	Male Adapter Post - Atlantic Type
Service options	Crimp sample, cross section - photo, capability analysis
Terminator type	30 mm (1.12") stroke terminator, 40 mm (1.62") stroke terminator
Positioning assistance	calibration gauge, camera

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THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

SET UP GAUGE

2119599-2

LOC

DIST

REVISIONS

LTR

DESCRIPTION

DATE

DWN

APVD

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

APPLICATOR STYLE CONVERSION CHART

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119950-1

2119949-1

2119792-2

1901697-1

2063961-1

1901697-1

2063961-1

PART NUMBERS REQUIRED

8- 2150210 -5

8- 2150210 -4

8- 2150210 -5

8- 2150210 -4

5-18022-5

2119641-1

2168400-7

2063440-1

(QUANTITY 2)

RELEASED

ECR-13-010580

ECR-16-002843

21APRIL2013

02JUL2013

17MAR2016

2150210 -1

2150210 -2

2150210 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

PNEUMATIC

SERVO

LATCH PLATE

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119653-1

2168400-7

(QUANTITY 2)

2119792-2

2119641-1

2119653-1

2150210 -6

7- 2150210 -7

2150210 -7

SERVO

LATCH PLATE

NONE

2063440-1

CRIMP

WIRE

INSUL

APPLICATOR DATA

1.90 mm [.075]

3.05 mm [.120]

SIZE

TYPE

APPLICATOR INSTRUCTIONS

408-10390

TERMINAL DATA:

TERMINAL NAME:

WIRE STRIP LENGTH

TERMINAL

APPLICATION

SPECIFICATION

TERMINAL, 2.8 RECEPTACLE

GHW/LEAR TERMINAL

LEAR CRIMP SPECIFICATION

.138-.157 IN [3.51-3.99 mm]

INSULATION DIAMETER RANGE

.055-.085 IN [1.40-2.16 mm]

LEAR 26365 Rev -

TERMINALS APPLIED

TE TERMINAL

1572614-1

1572614-2

1572614-3

1572614-4

1572614-5

1572614-6

C1__DWG_PN_1_0

GHW/LEAR TERMINAL

26365.123.211

26365.123.204

26365.123.214

26365.123.241

26365.123.186

26365.213.004

C1__DWG_PN_2_0

TE TERMINAL

1572614-7

1572614-8

1572614-9

C1__DWG_PN_3_0

GHW/LEAR TERMINAL

26365.213.011

26365.123.110

26365.213.082

26415.213.XXX

26415.124.XXX

26415.123.XXX

C1__DWG_PN_4_0

C1__DWG_PN_1_1

C1__DWG_PN_2_1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

C1__DWG_PN_1_2

C1__DWG_PN_2_2

C1__DWG_PN_3_2

C1__DWG_PN_4_2

C1__DWG_PN_1_3

C1__DWG_PN_2_3

C1__DWG_PN_3_3

C1__DWG_PN_4_3

C1__DWG_PN_1_4

C1__DWG_PN_2_4

C1__DWG_PN_1_5

C1__DWG_PN_2_5

1-1572614-0

1-1572614-1

1-1572614-2

C1__DWG_PN_3_4

C1__DWG_PN_4_4

C1__DWG_PN_3_5

C1__DWG_PN_4_5

C1__DWG_PN_1_6

C1__DWG_PN_2_6

C1__DWG_PN_3_6

C1__DWG_PN_4_6

WIRE

SIZE

1.00mm2

0.75mm2

0.50mm2

0.35mm2

W1__DWG_WGAUGE_1

1.20+/-0.05 [.047+/-.002]

1.10+/-0.05 [.043+/-.002]

1.05+/-0.05 [.041+/-.002]

1.00+/-0.05 [.039+/-.002]

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.2

7.2

7.7

7.0

W1__FA_SETTING_1

W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

W1__FA_SETTING_2

W1__DWG_WGAUGE_3

W1__DWG_CRIMP_HT_3

W1__FA_SETTING_3

W1__DWG_WGAUGE_4

W1__DWG_CRIMP_HT_4

W1__FA_SETTING_4

RECOMMENDED SPARE PARTS

GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

2150210

-4

-5

-6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37,50 & 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

THE

ITEM

FEED

RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

PART NO

DESCRIPTION

260

252

250

249

248

247

246

ITEM

-77 -7 -6 -5 -2 -1

DIMENSIONS:

- - 1 - - -

- 1 1 1 1 1

- - 2 2 - -

- - - - - 1

- - - - 1 -

- - 1 1 - -

- - REF REF - -

- 1 1 1 1 1

- - - - 2 -

- 1 1 1 1 1

- REF REF REF REF REF

- - - - 1 -

- - REF REF - -

- - 1 1 - -

- 1 1 1 1 1

- 2 2 2 2 2

- 1 - - 1 1

- 2 2 2 2 2

- 1 1 1 1 1

- 2 2 2 2 2

- 1 - 1 1 1

- 3 - 3 3 3

- 1 1 1 1 1

- - - - - 1

- 3 3 3 3 3

- 2 2 2 2 2

- 1 1 1 1 1

- - - - 1 -

- 1 1 1 1 1

- - - - 1 2

- - - - - 1

- 1 1 1 1 1

- 1 - 1 1 1

- 1 1 1 1 1

- 1 - 1 1 1

- 1 1 1 1 1

- 1 - 1 1 1

- 7 7 7 7 7

- 2 2 2 2 2

- 1 1 1 1 1

- 2 2 2 2 2

- 1 1 1 1 1

- 2 2 2 2 2

- 1 1 1 1 1

- 2 2 2 2 2

- 4 4 4 4 4

- 1 1 1 1 1

- - - - - -

- 1 1 1 1 1

1 1 1 1 1 1

- 1 1 1 1 1

- - - - - -

- 1 1 1 1 1

1 1 1 1 1 1

- 1 1 1 1 1

1 1 1 1 1 1

2119759-1

2119082-7

2079764-1

2119083-1

2168400-7

2119580-1

2063440-1

2119740-2

1901697-1

6-993111-6

8-22280-7

1752353-2

1901680-2

21045-3

994969-1

994970-2

240638-1

3-23627-7

SEE NOTE 4

1633743-1

455888-5

2119956-2

2-18032-2

2119740-1

2168078-1

1901681-5

2168400-8

2119793-1

992763-5

2079383-4

5-18022-5

2063961-1

2168400-4

2168083-2

5018030-2

5018030-1

986965-8

1-5018030-0

2119792-2

1752354-7

18023-9

2119652-1

2119653-1

2119655-5

2119369-1

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

1-18028-2

2168083-9

1-2168083-0

240639-1

1320906-1

1-1752371-9

240825-1

2-22281-3

1752373-4

1901259-3

1-2079383-1

240833-3

3-690482-8

1-1803001-4

2217206-8

240641-8

238009-1

1-2119785-9

455888-1

2-1633305-4

RAM, AMP STYLE, END FEED, NON-ADJUST

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 10

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

FEED FINGER ASSEMBLY,EF

PIN, SLOTTED SPRING 3.0 X 14.0

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPACER, CRIMPER

DOCUMENTATION PACKAGE

SCR, SET, FLT POINT M3 X 10.0

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

HOLDDOWN, TERMINAL

SHCS, LOW HEAD, RoHS, M4 X 16

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FEED FINGER

SHCS, LOW HEAD, RoHS, M4 X 8

SCR, SKT HD CAP, RoHS, M4 X 8.0

NUT, HEX, REG, RoHS, M4

NUT, HEX, REG, RoHS, M3

NUT, LOCK, HEX, TORQUE (M4)

NUT, HEX, REG, RoHS, M3.5

PAWL, EF, AIR

STANDOFF,HOLD-DOWN

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, EF

RAM,AMP STYLE, END FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

STRIPPER (MACHINING)

STUD, THREADED

PLATE, STRIP GUIDE

PLATE, STRIP HOLD DOWN

SPRING, COMPRESSION

DRAG

GUIDE, LOWER STRIP

SCR, BHSC, RoHS (M6 X 12)

PLATE, REAR SHEAR

PLATE, FRONT SHEAR

ANVIL, COMBINATION, END FEED

BLADE, SLUG

SPACER

BLOCK, FL CRIMPER SPACER

CRIMPER, INSULATION OVERLAP PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE PREMIUM

PART NO

DWN

CHK

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

K. STAKEM

G. BAILEY

T. ELBIN

14MARCH2013

NAME

DESCRIPTION

TE Connectivity

Harrisburg, PA 17105-3608

245

244

243

242

240

239

238

213

183

177

176

175

174

172

166

164

163

137

135

133

ITEM

WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

Shown on sheets 1 of 4

& 2 of 4

(Pacific version shown on sheets 3 of 4

ATLANTIC VERSION

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

APVD

& 4 of 4)

MATERIAL

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

Customer Accessible Production Drawing

SIZE

CAGE CODE

DRAWING NO

Ocean End Feed

Applicator

2150210

SCALE

RESTRICTED TO

00779

AMP 4805 REV 31MAR2000

1:1

SHEET

REV

SHEETS 3

& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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