5-406938-2 datasheet, PDF - EEWORLD Datasheet

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5-406938-2: Description10 CONTACT(S), MALE, TELECOM AND DATACOM CONNECTOR, PLUG; CategoryThe connector The connector; File Size533KB，12 Pages; ManufacturerTE Connectivity; Websitehttp://www.te.com; Environmental Compliance

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5-406938-2 Overview

10 CONTACT(S), MALE, TELECOM AND DATACOM CONNECTOR, PLUG

5-406938-2 Parametric

Parameter Name	Attribute value
Is it lead-free?	Lead free
Is it Rohs certified?	conform to
Objectid	1454596013
Reach Compliance Code	compliant
ECCN code	EAR99
Other features	500 ASSEMBLIES PER BOX
body width	0.426 inch
subject depth	0.895 inch
body length	0.464 inch
Body/casing type	PLUG
Cable type	WIRE, STRANDED, ROUND
Connector type	TELECOM AND DATACOM CONNECTOR
Contact to complete cooperation	NOT SPECIFIED
Contact completed and terminated	GOLD FLASH OVER NICKEL
Contact point gender	MALE
Contact material	PHOSPHOR BRONZE
Contact resistance	30 mΩ
Contact style	TELCOM, MODULAR
DIN compliance	NO
Dielectric withstand voltage	1000VAC V
Durability	750 Cycles
empty shell	NO
Filter function	NO
IEC compliance	NO
maximum insertion force	22.24 N
Insulation resistance	500000000 Ω
Insulator color	BLUE
insulator material	POLYCARBONATE
JESD-609 code	e4
MIL compliance	NO
Mixed contacts	NO
Installation method	STRAIGHT
Installation type	CABLE
Number of ports	1
Number of rows loaded	1
Maximum operating temperature	60 °C
Minimum operating temperature	-40 °C
Plating thickness	50u inch
Rated current (signal)	1.5 A
Guideline	CSA, UL
Termination type	WIRE
Total number of contacts	10
Maximum wire diameter	26 AWG
Minimum wire diameter	28 AWG
Evacuation force-minimum value	22.24 N

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Application Specification

Modular Plug Connectors

(Standard and Small Conductor)

114-6016

07 OCT 08

Rev G

NOTE

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2 .

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirement for application of standard and small conductor Modular Plug

Connectors for voice and data applications. The modular plugs are available in standard and small conductor,

unshielded or shielded, with 2, 4, 6, 8, or 10 terminals on 1.02 [.040] centerline spacing. These modular plugs

are also available in line and keyed housing styles. The modular plugs contain solid wire terminals or stranded

wire terminals; each terminal design optimized for its specific application.

The modular plugs accept flat oval (“silver satin”) cable or round jacketed, unshielded or shielded cable with 2,

4, 6, 8, or 10 conductors. Specific wire approved is tinsel wire size 28 AWG, 7– and 19–strand wire, stranded

wire sizes 28 through 24 AWG, and solid wire sizes 26 through 24 AWG. Wire size 24 AWG is approved

provided the insulated conductor outside diameter is less than or equal to 0.99 [.039].

Each modular plug features two internal strain reliefs to protect the modular plug–to–cable and

terminal–to–conductor interface from damage when subjected to pulling or bending forces—the primary strain

relief grips the jacket and the secondary strain relief acts on the conductors. These modular plugs are

terminated using the insulation piercing technique. The modular plugs are available in loose piece for

terminating with manual or pneumatically–powered tools.

When corresponding with personnel, use the terminology provided in this specification to facilitate your

inquiries for information. Basic terms and features of this product are provided in Figure 1.

Unshielded Modular Plug

Terminal 1

Secondary (Conductor)

Strain Relief

Terminal 1

Shielded Modular Plug

Primary (Jacket)

Strain Relief

Housing

Locking Latch

Shield

Cable

Opening

Solid Wire Terminal

Termination

Stranded Wire Terminal

Termination

Figure 1

2008 Tyco Electronics Corporation, Harrisburg, PA

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

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LOC B

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

Modular Plug Connectors (Standard and Small Conductor)

114-6016

2. REFERENCE MATERIAL

2.1. Revision Summary

Updated document to corporate requirements

Removed offset modular plugs

Removed strip form modular plugs

Removed obsolete Hand Tool 231649–1 and Modular Plug Adapter 318510–1

Removed AMP–O–LECTRIC* Model “G” terminating machines (and applicators) and 626 pneumatic

tooling assemblies (and straight action tool holder assemblies)

2.2. Customer Assistance

Reference Product Base Part Number 554739 and Product Code 1423 are representative of Modular Plug

Connectors (standard and small conductor). Use of these numbers will identify the product line and expedite

your inquiries through a service network established to help you obtain product and tooling information. Such

information can be obtained through a local Representative or, after purchase, by calling PRODUCT

INFORMATION at the number at the bottom of page 1.

2.3. Drawings

Customer Drawings for product part numbers are available from the service network. If there is a conflict

between the information contained in the Customer Drawings and this specification or with any other technical

documentation supplied, call PRODUCT INFORMATION at the number at the bottom of page 1.

2.4. Specifications

Product Specification 108–1163 provides product performance and test information.

Application Specification 114–6053 provides product description and application requirements for high

performance modular plug connectors, and 114–2048 (through hole) and 114–6040 (surface mount) provides

product description and application requirements for mating modular jack assemblies.

2.5. Instructional Material

Instruction Sheets (408–series) provide product assembly instructions or tooling setup and operation

procedures and Customer Manuals (409–series) provide machine setup and operating procedures. Documents

available which pertain to this product are:

408–3151

408–4093

408–4167

408–4389

408–9743

408–9767

408–9919

409–10010

Modular Plug Connector Chordal Hand Tool 231648–1

(For 2–, 4–, and 6–Position Line Modular Plugs)

PRO–CRIMPER* III Hand Tool Assembly 58560–1 (For 10–Position Modular Plugs)

PRO–CRIMPER III Hand Tool Assembly 224928–1 (For External Strain Relief Application)

Crimp Height Gage 904170–1

Terminating Modules 856196–[ ] for Use with Modular Plug Dual Terminators 1320840–[ ]

Modular Plug Hand Tools (Premium Grade) 231652–[ ]

Modular Plug Single Terminators 354711–[ ] and Tooling Kits 354714–[ ]

Modular Plug Dual Terminators 1320840–[ ]

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Tyco Electronics Corporation

Rev

Modular Plug Connectors (Standard and Small Conductor)

114-6016

3. REQUIREMENTS

3.1. Material

Modular plug housings are made of flame retardant polycarbonate rated Underwriter Laboratories, Inc. (UL) 94

V–0. The terminals are made of phosphor bronze under–plated with nickel; terminal area is plated with gold,

and insulation piercing tips are plated with gold flash. Shields are made of brass plated with bright tin–lead and

under–plated with copper. External strain reliefs are made of brass plated with tin and under–plated with

copper.

3.2. Storage

A. Ultraviolet Light

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the modular plug

material.

B. Shelf Life

The modular plugs should remain in the shipping containers until ready for use to prevent plating damage

to the terminals. The modular plugs should be used on a first in, first out basis to avoid storage

contamination that could adversely affect performance.

3.3. Chemical Exposure

Do not store modular plugs near any chemical listed below as they may cause stress corrosion cracking in

the terminals.

Alkalies

Amines

3.4. Cable Selection

Ammonia

Carbonates

Citrates

Nitrites

Phosphates Citrates

Sulfur Nitrites

Sulfur Compounds

Tartrates

Standard modular plugs accept cable with insulated conductor outside diameter range of 0.74 through 0.99

[.029 through .039].

Small conductor modular plugs accept cable with insulated conductor outside diameter range of 0.74 through

0.86 [.029 through .034]. These modular plug housings are tinted blue to differentiate from standard modular

plugs.

NOTE

Not all standard modular plugs have a small conductor modular plug equivalent.

A. 2- and 4-Conductor Cable

Conductor sizes: 28, 26, or 24 AWG with insulation outside diameter of 0.74 through 0.99 [.029 through

.039]. For the modular plug to accept the conductor, the maximum diameter (0.99 [.039]) must not be

exceeded

Conductor types: tinsel (28 AWG only), 28 through 26 AWG 7–strand wire, or 26 through 24 AWG solid

wire

Cable jacket insulation types:

1. Flat oval

Height: 2.29+0.25 [.090+.010]

Width for 2–conductor: 3.81+0.13 [.150+.005]

Width for 4–conductor: 4.83+0.25 [.190+.010]

2. Round

Maximum outside diameter: 2.54 [.100]

Rev

Tyco Electronics Corporation

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