54200378-B datasheet, PDF - EEWORLD Datasheet

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54200378-B: DescriptionAutomotive Connectors 3W FEMALE HOUSING BLACK 1.2MM TERM SZ; CategoryThe connector; File Size441KB，1 Pages; ManufacturerAptiv; Environmental Compliance

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54200378-B Overview

Automotive Connectors 3W FEMALE HOUSING BLACK 1.2MM TERM SZ

54200378-B Parametric

Parameter Name	Attribute value
Product Attribute	Attribute Value
Manufacturer	Aptiv
Product Category	Automotive Connectors
RoHS	Details
Product	Connectors
Number of Positions	3 Position
Gender	Female
Mounting Style	Wire
Termination Style	Crimp
Packaging	Bulk
Color	Black
Contact Type	Receptacle
Family	APEX
Housing Material	Polyamide (PA)
Material	Polyamide (PA)
Number of Rows	1 Row
Maximum Operating Temperature	+ 150 C
Minimum Operating Temperature	- 40 C
Factory Pack Quantity	1

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33.30

0.75

CAVITY OPENING MOLDED-OVER

FOR P/N 54200381 ONLY

( 3.20 )

( 1.40 )

FINAL ASSEMBLY MARKING TO

BE LOCATED ON THIS SURFACE

WEDGE (TPA) 2

PRE-ASSY

POSITION

MAT'L PA66 GF 35

17.57

0.25

CPA-OPTIONAL

PRE-ASSY POSITION

MAT'L PA66 GF 35

( 0.30 )

( 1.50 )

(MOLD

& CAVITY ID)

INDEX A

INDEX B

SCALE

( 1.40 )

( 3.20 )

1 :1

( 4.00 )

( 8.00 )

RING SEAL

MAT'L SILICONE

21.6

(SOURCE ID)

1 INSULATOR

MAT'L PA66 GF 35

TERMINAL CAVITY ID

SECTION

SCALE

A-A

2 :1

SECTION

WEDGE IN PRE-ASSEMBLY POSITION

AS SUPPLIED BY CONNECTOR

MANUFACTURER

INDEX C

INDEX D

B-B

30.9 #

0.3

DIMENSION TO BE VERIFIED BY

WIRE HARNESS SUPPLIER

TPA SHOWN IN

FINAL POSITION

CPA-OPTIONAL

PRE-ASSY POSITION

TO RETURN WEDGE TO PRE-SEAT

POSITION OR COMPLETELY REMOVE

THE WEDGE FROM CONNECTOR. USE

TERMINAL PICK IN AREA INDICATED

WIRE

SEE NOTE #4

SERVICE VIEW

FOR REF. ONLY

OPTIONAL

FEMALE HOUSING

MVL P/N 54200382

FEMALE HOUSING

DELPHI P/N 33109603

TERMINAL

SEE APPLICABLE

COMPONENTS CHART

6 CABLE SEAL

SEE APPLICABLE

COMPONENTS CHART

19.3

SECTION

TPA IN FINAL ASSEMBLY POSITION

AS SUPPLIED ON HARNESS

B-B

SECTION

(ALL SEALING RIBS MUST BE

PUSHED IN TO FULLY ENGAGE)

B-B

ASSEMBLY PART NUMBER CHART

MVL

NUMBER

54200378

54200379

54200380

54200381

F519600

F500900

F600900

F177010

REV

DELPHI

NUMBER

13578335

13800877

33511473

13576035

13893234

13982959

33511474

13925686

33126400

INDEX

REV TYPE

INSULATOR

(HOUSING)

COLOR

BLACK

LT GRAY

BROWN

DK GRAY

BLACK

LT GRAY

BROWN

DK GRAY

BLACK

MVL

54200382

54200383

54200384

54200385

54200382

54200383

54200384

54200385

33109603

DELPHI

MVL

54200386

54200387

54200388

54200389

54200386

54200387

54200388

54200389

54200386

F752210

54200392

NOTES:

1) VALIDATED TO SAE/USCAR-2 REV 4

2) VALIDATED TO THE FOLLOWING TEMP, VIBRATION, AND SEALING CLASSES:

- GMW3191 SECTION 4.28 V4 T4 (155°C) WITH GOLD OR SILVER TERMINALS

- SAE/USCAR-2 V3 T4 (150°C) WITH GOLD OR SILVER TERMINALS

- SAE/USCAR-2 V3 T3 (125°C) / V2 T4 (150°C) WITH TIN/SILVER TERMINALS

- SAE/USCAR-2 V2 T3 (125°C) WITH TIN TERMINALS

- SAE/USCAR-2 SEALING S3 T4 (150°C)(ISO16750 9K EQUIVELENT)

3) CONNECTOR MAY BE USED WITH THE FOLLOWING TERMINALS:

- DELPHI APEX 1.2 TERMINALS LISTED IN THE APPLICABLE COMPONENTS CHART ON

THIS DRAWING WITH WIRE SIZES DEFINED IN NOTE 4.

- SEE DELPHI DRAWING C18001-1-2-CUST FOR SPECIFIC TERMINAL DETAILS AND

CRIMPING REQUIREMENTS

- PLATING OF TERMINALS AND MATING DEVICE BLADES MUST BE COMPATIBLE

TPA

DELPHI

MVL

RING SEAL

DELPHI

MVL

CPA

DELPHI

APPLICABLE COMPONENTS CHART

ITEM

NO.

ITEM DESCRIPTION

1.20 SYSTEM TERMINAL

1.20 SYSTEM CABLE SEAL

ROUND

1.20 SYSTEM CABLE SEAL

ROUND

1.20 SYSTEM CABLE SEAL

ROUND

1.20 SYSTEM CAVITY PLUG

SILVER

GOLD

RUST RED

BLUE

TAN

GREEN

MVL

(QSR)

MVL

(QSR)

MVL

(QSR)

MVL

(QSR)

F731400

F931400

54001863

54002005

C528010

(A-0419)

54200391

(A-0131)

C073510

(A-0419B)

C628010

(A-0412)

13805376

13805375

13579640

13827658

13898958

13819956

33511987

13898957

PLATING

COLOR

TIN

TIN/SILVER

SUPPLIER

NAME

MVL

NUMBER

54001864

54002006

54001866

54002007

DELPHI

NUMBER

13576990

13806233

13587331

15521522

GRIP

CODE

WIRE

SIZE

18-16 AWG

0.75-1.25mm²

22-20 AWG

0.35-0.50mm²

18-16 AWG

0.75-1.25mm²

22-20 AWG

0.35-0.50mm²

18-16 AWG

0.75-1.25mm²

22-20 AWG

0.35-0.50mm²

18-16 AWG

0.75-1.25mm²

22-20 AWG

0.35-0.50mm²

18-16 AWG

1.00-1.25mm²

22-20 AWG

0.50-0.75mm²

0.35mm²

INSULATION

DIAMETER

RANGE

1.70mm-2.41mm

1.20mm-1.90mm

1.70mm-2.41mm

1.20mm-1.90mm

1.70mm-2.41mm

1.20mm-1.90mm

1.70mm-2.41mm

1.20mm-1.90mm

1.90mm-2.41mm

1.40mm-1.90mm

1.20mm-1.40mm

MATERIAL/SPEC NO

COPPER ALLOY / NA

SILICONE

4) CONNECTOR SYSTEM VALIDATED TO USCAR-2 REQUIREMENTS WITH THE

FOLLOWING RANGE OF WIRE SIZES AND TYPES IN CONJUNCTION WITH

APPROPRIATE COMPONENTS FOUND IN THE "APPLICABLE COMPONENTS" CHART:

AWG - WIRE SIZES: 22AWG - 16AWG

INSULATION DIAMETER: 1.50mm MIN - 2.41mm MAX

WIRE TYPE: M1L123-A, MS-8288, MS-9502 OR EQUIVALENT

(STRUCTURE AND PROPERTIES ACCORDING TO SAE J1128)

METRIC - WIRE SIZES: 0.35mm² - 1.25mm²

INSULATION DIAMETER: 1.20mm MIN - 2.30mm MAX

WIRE TYPE: FLR2X, FLR9X OR EQUIVALENT

(STRUCTURE AND PROPERTIES ACCORDING TO ISO 6722)

CONTACT DELPHI ENGINEERING REGARDING USE OF OTHER WIRE SIZES AND /OR TYPES

WIRE AND INSULATION TYPE MUST BE APPROPRIATE FOR TEMPERATURE

CLASS

& APPLICATION ENVIRONMENT

5) CONNECTOR IS MATE COMPATIBLE WITH DEVICES WHICH CONFORM WITH THE

FOLLOWING USCAR INTERFACE SPECIFICATIONS:

- 120-S-003-1-Z01 (WITH EWCAP-001 TYPE 120-T BLADES)

- 120-S-003-1-Z02 (WITH EWCAP-001 TYPE 120-T BLADES)

6) ANNUAL QUALITY REQUIREMENTS:

- IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER DELPHI

SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT AND ANNUAL PV

REQUIREMENTS OF ISO TS16949 AND SAE/USCAR-2 REV 5. FOR

TERMINAL TO CONNECTOR AND TPA TO CONNECTOR ONLY.

7) SOURCE ID, MOLD

& CAVITY ID SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE

ECN-13-01229 ECO 424611 - ADD PART NUMBER 33126400 FOR NEW CLEARANCE SLOT OPTION

CHART

H2-H4 ADD VIEWS OF KEY A HOUSINGS 54200382

& 33109603

NOTES REVISED NOTE 1 - REV 4 WAS REV 3, REMOVED EXCEPTIONS

ECN-13-01030 BOM 423850 CORRECT DELPHI AND MVL PCL LEVELS

PART ECO

ECN-13-01007 ECO 423850 - ADD DELPHI ASSY AND APPLICABLE COMPONENT P/N'S LEVELS

CHARTS

FOR MVL

UPDATE VIEWS FOR DESIGN IMPROVEMENT TO CPA P/N F752210

NOTES REVISE NOTE 2 PERFORMANCE DATA

ECN-12-01303 CHRT 0.35 CABLE SEAL C073510, ADD 0.35mm² and 22 AWG WIRE

APP

ADD

PART BOM

REMOVE F534300, C434300, TEMP CLASS COLUMN

B11 ADD INSULATION DIA RANGE TO APP CHART

NOTES REVISE NOTE 4

12-00271 CHART F752210 WAS 54200016 (NEW CPA) , PCL UPDATED TO 'H' , 0.75-1.25mm²

0.75-1.50mm²

NOTES NOTE #4 WAS CORRECTED (0.50-1.25mm² WAS 0.50-1.50mm²)

11970

N13 CORRECTED DIMENSION: 33.3±0.75 WAS 33.1±0.3

11903 CHART APPLICIBLE COMPONENTS CHART REVISED

CHART F519600 WAS F400900 (CORRECTION)

11891 CHART ADDED KEY OPTION D WITH CPA (F177010)

11838 CHART APPLICIBLE COMPONENTS CHART REVISED

NOTES REVISED NOTE #5

CHART CORRECTED PCL CODES

10700

ALL REVISED AND REDRAWN IN FCI - CUSTOMER FRAME.

ASSY P/N F5434300 FOR FLUOROSILICONE MATERIAL APPLICATION ADDED, CH

----

D16

WITH FLUOROSILICONE SEAL P/N'S (NOT AVAILABLE).

USCAR-2 REV 4

NONE

1 PLACE DIMS # 0.25

2 PLACE DIMS # 0.10

NONE

(SEE TABLE)

SEE TABLE

A-126

SEE NOTE 5

CHART ASSEMBLY - 3-WAY FEMALE

2003-07-25

J. LAURIN

Matt MAJOR

Sucha SIAN

Jeff CAMPBELL

(1.2MM APEX SEALED CONNECTOR SYSTEM)

K29002

SERIAL RELEASED

See Table

OPTIONAL AS REQUIRED

INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING DIMENSIONS

OR SPECIFICATIONS.

2013/11/13

3 WAY SENSOMATE 1.2

AM030093

K29002

3:1

54200378-B Related Products

	54200378-B
Description	Automotive Connectors 3W FEMALE HOUSING BLACK 1.2MM TERM SZ
Product Attribute	Attribute Value
Manufacturer	Aptiv
Product Category	Automotive Connectors
RoHS	Details
Product	Connectors
Number of Positions	3 Position
Gender	Female
Mounting Style	Wire
Termination Style	Crimp
Packaging	Bulk
Color	Black
Contact Type	Receptacle
Family	APEX
Housing Material	Polyamide (PA)
Material	Polyamide (PA)
Number of Rows	1 Row
Maximum Operating Temperature	+ 150 C
Minimum Operating Temperature	- 40 C
Factory Pack Quantity	1

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