Tool Kit for 250 Slip-in Receptacle Terminals
Tool Kit
Order No. 63825-7570
FEATURES
%
%
%
%
Application Tooling
Specification Sheet
TYPE 4C
Hand Crimp Tool
Order No. 63825-7500
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: .250 Slip-on Receptacle Terminals for 10-14 AWG Wire.
Insulation Diameter
Strip Length
Terminal Insulation
Terminal Terminal Order No. Wire Size
IPC/WHMA-A620 (1)
Series No.
Maximum (2)
Reel Form Only (3) AWG mm²
mm
In.
mm
In.
mm
In.
10 5.25 3.80-4.55 .150-.179
5.30
.209
35725-2710
35725
12 3.30
3.80
.150
5.30
.209
5.20-5.80 .205-.228
35725-2740
14 2.00
N/A
N/A
5.30
.209
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
(3) The terminals above are reeled parts only. Customer to cut off terminal from reel: 0.50 mm (.020”) maximum
DEFINITION OF TERMS
CONDUCTOR
CRIMP HEIGHT
INSULATION
CRIMP
WIRE
SEAM
STRIP LENGTH
BELL MOUTH
FRONT
CUT-OFF TAB
BRUSH
Doc No: ATS-6382575HM Release Date: 05-17-13
Revision:A
Revision Date: 05-17-13
UNCONTROLLED COPY
Page 1 of 8
Tool Kit for 250 Slip-in Receptacle Terminals
CONDITIONS:
After crimping, the conductor profiles should measure the following (See notes below).
Conductor Crimp
Profile
Terminal Series No.
Height
Width
AWG mm
2
mm
In.
mm
In.
A B C
10 5.25 2.60-2.70 .102-.106 3.70-3.90 .146-.154
X
12 3.30 2.15-2.25 .085-.089 3.70-3.90 .146-.154
X
35725
14 2.00 1.90-2.00 .075-.079 3.70-3.90 .146-.154 X
Wire Size
Insulation Crimp
Terminal Series No.
Height
Width
AWG mm
2
mm
In.
mm
In.
10 5.25 5.10-5.30 .201-.209 4.85-5.15 .191-.203
12 3.30 4.80-4.95 .189-.195 4.85-5.15 .191-.203
35725
14 2.00 4.50-4.65 .177-.183 4.85-5.15 .191-.203
Wire Size
Pull Force Minimum
N
343
290
190
Lbs
77.1
65.2
42.7
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the
minimum pull force specifications listed.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
POWER
CRIMP
HEAD
LIFT UP ON
THE LOCATOR
M4 X 18 LONG
BHCS
PUNCHES
M4 X 10 LONG
BHCS
PRESS DOWN
ON THE BRASS
PIVOT SHAFT
SWING
LOCATOR
OPEN
ANVILS
Figure 1
Figure 2
INSTALLATION
To install the Tool Kit into the Power Crimp Head follow the steps below:
Doc No: ATS-6382575HM Release Date: 05-17-13
Revision:A
Revision Date: 05-17-13
UNCONTROLLED COPY
Page 2 of 8
Tool Kit for 250 Slip-in Receptacle Terminals
Anvils and Punches Installation
1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place.
2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See
Figure 1.
Locator Installation and Removal
Follow the steps below to install or replace the locator. See Figure 2.
To install the locator
1. Position the locator with the hole over the brass pivot shaft and snap it into place.
To remove the locator
1. Open the crimp hand tool.
2. Swing the existing locator open and away from the hand tool.
3. Firmly press down on the brass pivot shaft with your thumb, while pulling the locator up. Slip the locator off the
top of the brass pivot shaft.
HANDLE
OPEN
TERMINAL
WIRE AGAINST
WIRE STOP
WIRE IN TERMINAL
JAWS
PARTIALLY
CLOSED
LOCATOR
CLOSED
PUSH HERE TO
OPEN WIRE STOP
OPERATION
Figure 3
Figure 4
CONDUCTOR
PUNCH
WIRES AGAINST
LOCATOR STOP
INSULATION
PUNCH
Open the tool by squeezing the handles together, at
the end of the closing stroke, the ratchet mechanism
will release the handles, and the hand tool will
spring open.
LOCATOR
Crimping Terminals
1. Select the desired terminal listed in the
preceding charts.
2. Some terminals with large insulation grips may
interfere with the crimp tooling when swinging
the locator into position. This terminal must
then be loaded into the locator in the
closed/crimp position. See Figure 3.
TERMINAL
CONDUCTOR ANVIL
3. Press down on the wire stop on the locator as
shown in Figure1. Insert the proper terminal
Figure 5
into the proper nest opening. Make sure when
choosing the nest opening, it will correspond with the A, B or C profile on the hand tool.
WIRE
INSULATION
ANVIL
Doc No: ATS-6382575HM Release Date: 05-17-13
Revision:A
Revision Date: 05-17-13
UNCONTROLLED COPY
Page 3 of 8
Tool Kit for 250 Slip-in Receptacle Terminals
4. Insert the proper wire over the terminal.
5. Gently touch the wire stop with the end of the wire. See Figure 4 and 5.
6. Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.
Release handles to open the jaws.
7. Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on
the wire. The terminal locator can be in either position.
8. Visually inspect the crimped terminal for proper crimp location.
Note:
The tamper proof ratchet action will not release the tool until it has been fully closed.
For the Battery Power Tool:
1. Cycle the Battery Power Tool to crimp the
terminal to the wire.
2. Remove the crimped terminal from the
terminal locator by pressing down on the wire
stop and gently pulling on the wire. The
terminal locator can be in either position.
3. Visually inspect the crimped terminal for
proper crimp location.
Maintenance
It is recommended that each operator of the tool
be made aware of, and responsible for, the
following maintenance steps:
Figure 6A
LUBRICATION
POINTS
(BOTH SIDES)
LIGHT OIL
(EVERY MONTH
OR
5,000 CRIMPS)
Figure 6B
1. Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces in the tool head are protected with a thin coat of high
quality machine oil. Do not oil excessively. This tool was engineered for durability, but like any fine piece of
equipment, it needs cleaning and lubrication for a maximum service life of trouble-free crimping. The use of
light oil, such as 30 weight automotive oil, every 5,000 crimps or monthly, will significantly enhance the tool life
and ensure a stable calibration. See Figure 6A or 6B for lubrication points.
4. Store the tool in a clean and dry area when not in use.
Miscrimps or Jams for Crimp Hand Tools Only
(See Figure 9)
Should this tool ever become stuck or jammed in a partially closed position,
Do Not
force the handles open or
closed.
The tool will open easily by rotating the small slotted screw marked with an arrow. See Figure 9.
Warranty
This tool kit is for electrical terminal crimping purposes only. This tool kit is made of the best quality materials. All
vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool kit free of charge. This repair or exchange
will not be applicable to altered, misused, or damaged tools.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals and tooling.
Doc No: ATS-6382575HM Release Date: 05-17-13
Revision:A
Revision Date: 05-17-13
UNCONTROLLED COPY
Page 4 of 8
Tool Kit for 250 Slip-in Receptacle Terminals
CAUTIONS
1. Manually powered hand tools are intended for low volume or field repair. This tool is
NOT
intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
CAUTION:
Repetitive use of this tool should be avoided.
Certification
Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for
customers to re-certify hand tools.
%
This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than
25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull
testing.
%
When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and
replaced.
%
This tool is very difficult to disassemble and reassemble. Customer repair is not recommended.
Doc No: ATS-6382575HM Release Date: 05-17-13
Revision:A
Revision Date: 05-17-13
UNCONTROLLED COPY
Page 5 of 8
京公网安备 11010802033920号
EEWORLD
