Fine Adjust Applicator for MX64 GET
Crimp
Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63866-5000
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX64 GET Receptacle Terminal, 18-20 AWG and 0.50-0.75mm
²
.
Terminal Order No.
Wire Size
20 AWG
34230-0003 Female (Tin)
0.50mm
2
18AWG
0.75mm
2
Actual
mm²
0.562
0.490
0.806
0.737
Wire Specification
Low Temp.
High Temp
WSB-M1L134-A1 WSS-M1L135-A1
ESB-M1L120-A ESB-M1L123-A/A2
WSK-M1L124-A S97GG-14401-AA
WSB-M1L134-A1 WSS-M1L135-A1
ESB-M1L120-A ESB-M1L123-A/A2
WSK-M1L124-A S97GG-14401-AA
Insulation Diameter
mm
In.
Strip Length
mm
In.
1.70-1.85 .067-.073 4.00-4.80 .157-.189
1.40-1.60 .055-.063 4.00-4.80 .157-.189
1.91-2.06 .075-.081 4.00-4.80 .157-.189
1.70-1.90 .067-.075 4.00-4.80 .157-.189
DEFINITION OF TERMS
BEND UP
INSULATION
CRIMP WIDTH
BELL MOUTH
TWISTING
BEND
DOWN
BRUSH
STRIP
LENGTH
INSULATION
CRIMP HEIGHT
ROLLING
CONDUCTOR
CRIMP HEIGHT
CONDUCTOR
CRIMP WIDTH
CUT-OFF TAB
Doc. No: ATS-638665000
Revision: B
Release Date: 02-01-05
Revision Date: 12-08-14
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for MX64 GET
Crimp
Terminals
CRIMP SPECIFICATION
Terminal Series No.
34230-0003
Actual
Terminal Order No. Wire Size
mm²
18 AWG
20 AWG
0.75mm
2
0.50mm
2
0.806
0.562
0.737
0.490
Bell mouth (Front Only)
mm
In.
0.20-0.50
.008-.020
Cut-off Tab Max.
mm
In.
0.50
.020
Conductor Brush
mm
In.
0.10-1.00 .004-.039
Bend up Bend down Twist Roll
Degree
2.5
3
2.5
3
2.5
3
2.5
3
Degree
1.5
2.5
1.5
2.5
N/A
N/A
N/A
N/A
34230-0003
Punch Width (Ref)
Conductor Insulation
Seam
mm In mm In
Seam shall not be open
1.80 .070 1.85 .073
and no wire allowed out
1.80 .070 1.85 .073
of the crimping area
1.80 .070 1.85 .073
1.80 .070 1.85 .073
After crimping, the conductor profile should measure the following.
Terminal
Order No.
Actual
Wire Size
mm²
18 AWG
34230-0003
20 AWG
0.75mm
2
0.50mm
2
0.806
0.562
0.737
0.490
Wire Specification
Low Temp
WSB-M1L134-A1
ESB-M1L120-A
WSB-M1L134-A1
ESB-M1L120-A
WSK-M1L124-A
WSK-M1L124-A
High Temp
WSS-M1L135-A1
ESB-M1L123-A/A2
WSS-M1L135-A1
ESB-M1L123-A/A2
S97GG-14401-AA
S97GG-14401-AA
Conductor
Crimp Height
Crimp Width
mm
In.
mm
In.
1.16-1.24 .046-.049 1.83-1.91 .072-.075
1.16-1.24 .046-.049 1.83-1.91 .072-.075
1.04-1.12 .041-.044 1.82-1.90 .072-.075
1.04-1.12 .041-.044 1.82-1.90 .072-.075
1.12-1.20 .044-.047 1.83-1.91 .072-.075
1.02-1.10 .040-.043 1.82-1.90 .072-.075
Pull Force
Minimum
N
Lb.
115.0 25.88
115.0 25.88
75.0 16.88
75.0 16.88
115.0 25.88
75.0 16.88
Actual
Terminal Order No. Wire Size
mm²
18 AWG
34230-0003
20 AWG
0.75mm
2
0.50mm
2
0.806
0.562
0.737
0.490
Insulation
Crimp Height
Crimp Width
Low Temp
High Temp
mm
In.
mm
In.
WSB-M1L134-A1 WSS-M1L135-A1 1.90-2.10 .075-.083 1.85-2.05 .073-.081
ESB-M1L120-A ESB-M1L123-A/A2 1.90-2.10 .075-.083 1.85-2.05 .073-.081
WSB-M1L134-A1 WSS-M1L135-A1 1.80-2.00 .071-.079 1.85-2.05 .073-.081
ESB-M1L120-A ESB-M1L123-A/A2 1.90-2.10 .075-.083 1.85-2.05 .073-.081
WSK-M1L124-A S97GG-14401-AA 1.90-2.10 .075-.083 1.85-2.05 .073-.081
WSK-M1L124-A S97GG-14401-AA 1.80-2.00 .071-.079 1.85-2.05 .073-.081
Wire Specification
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc. No: ATS-638665000
Revision: B
Release Date: 02-01-05
Revision Date: 12-08-14
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for MX64 GET
Crimp
Terminals
PARTS LIST
FineAdjust Applicator 63866-5000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63866-5070
63866-5070
Tool Kit (All “Y” Items)
REF
1
63457-0020
63457-0020
Conductor Punch
1Y
2
63455-0020
63455-0020
Conductor Anvil
1Y
3
63454-0032
63454-0032
Insulation Punch
1Y
4
63456-0027
63456-0027
Insulation Anvil
1Y
5
63461-0001
63461-0001
Cut-Off Plunger
1Y
6
63443-0036
63443-0036
Front Plunger Retainer
1Y
Other Components
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4094
60709A111
Feed Guide
1
9
63443-0009
63443-0009
Front Scrap Chute
1
10
63443-0021
63443-0021
Lower Tooling Key
1
11
63443-0061
63443-0061
Wire Stop
1
12
63443-0093
63443-0093
Shank
1
13
63443-2510
63443-2510
Anvil Mount
1
14
63443-3160
63443-3160
Front Plunger Striker
1
15
63443-6009
63443-6009
Rear Cover
1
16
63443-7126
63443-7126
Terminal Hold-Down
1
17
63700-0539
63700-0539
Cut-Off Plunger Spring
1
Frame
18
63800-4901
63800-4901
Top
1
19
63801-3281
63801-3281
Base
1
20
63801-4650
63801-4650
Track
1
Hardware
21
N/A
N/A
M3 by 6 Long SHCS
2**
22
N/A
N/A
M3 by 8 Long SHCS
1**
23
N/A
N/A
M4 by 6 Long SHCS
1**
24
N/A
N/A
M4 by 12 Long BHCS
2**
25
N/A
N/A
M4 by 50 Long SHCS
2**
26
N/A
N/A
M5 by 12 Long SHCS
1**
27
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
28
N/A
N/A
#10-32 Hex Jam Nut
1**
29
N/A
N/A
3MM by 6 Long Roll Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc. No: ATS-638665000
Revision: B
Release Date: 02-01-05
Revision Date: 12-08-14
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for MX64 GET
Crimp
Terminals
Assembly Drawing
18
27
28
7
24 (2)
15
14
1
22
16
3
12
20
(2)
18
21
19
8
2
5
17
6
(2)
25
10
29
Figure 1
9
23
4
13
11
26
Doc. No: ATS-638665000
Revision: B
Release Date: 02-01-05
Revision Date: 12-08-14
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for MX64 GET
Crimp
Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Visit our Web site at http://www.molex.com
Doc. No: ATS-638665000
Revision: B
Release Date: 02-01-05
Revision Date: 12-08-14
UNCONTROLLED COPY
Page 5 of 5
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