Thank you for purchasing a
NIDEC COPAL ELECTRONICS CORP. product.
For proper and optimal use of the product, please read
DISPLAY TYPE PRESSURE SWITCH
this manual thoroughly before using.
Keep this manual for future reference.
For more detailed information please ask for the nearest
distributor or the following sales center.
marking
(Compliance with EMC Standards)
PS30
INSTRUCTION MANUAL
Ver.2.1a
Nishi-Shinjuku Kimuraya Bldg., 7-5-25
Nishi-Shinjuku, Shinjuku-ku, Tokyo 160-0023 Japan Phone 03)
: 3364-7055
(
Important Information and Warnings
①Non-corrosive gases should be used as pressure media for PS30.
②The maximum applicable pressure for the PS30-102R at the time of vacuum break is 500kPa.
③Always carry out wiring work with the power off.
④For stability, use a regulated direct current power supply.
Surge absorbing devices (diodes, varistors, etc.) are necessary if inductive loads such as relays and solenoids are connected to the same
power line as the PS30. Do not wire in parallel to high voltage cables or power lines, or use the same cable ducts which contain high
voltage cables or power lines.
⑤Check fluctuations in power voltage so that the power input cannot exceed the rating.
⑥Be careful not to apply force to any wires during handling, or apply force to the display area of the main
body during piping.
⑦Use pH neutral detergents to clean the body. Do not use lacquer thinner and other solvents for cleaning.
⑧Do not use pointed objects such as pens to press the setting buttons on the display panel. Doing so may
damage the setting buttons by piercing them.
⑨Do not put a piece of wire or other long thin object from pressure port. Doing so may damage the
internal diaphragm to cause malfunctioning.
⑩Do not use the product in a place where much steams and/or dust exist or the product may be subjected
to direct water or oil splash.
⑪
[Recommended measures against noise interference½
Surge absorbing circuit
It is recommended to use noise absorbing components (line filter, surge absorber, etc.) in the power supply
terminal of the PS30.
1
Specifications
Model
Type (Pressure reference)
Rated pressure range
Maximum pressure
Break-down pressure
Acceptable media
Power supply
Current consumption
102R
−100∼100kPa
200kPa
500kPa
PS30
Gauge pressure
103R
−0.1∼1.0MPa
1.5MPa
2.0MPa
Non-corrosive gases
12V∼24VDC±10%, ripple P-P 10% or less
40mA maximum
Two outputs: NPN/PNP Transistor, open collector
Switch rating: 30VDC, 100mA maximum
Residual voltage: 1.2V maximum
(NPN) 2.2V maximum
/
(PNP) 100mA
at
Switch outputs
Hysteresis
Repeatability
Response
Short circuit protection
0∼30 count setting (adjustable)
±0.3%F.S.
5ms maximum
Included
Signed 2 1/2 digit, 7-segment-LED indication sampling cycle: approx. 4 times per second)
(
±1%FS±1 digit
Output 1
(SW1) output 2
and
(SW2) LED
,
(red)
light up when switch outputs are ON.
Meets IP40 of IEC
−10∼50℃
(storage−20∼70℃)
35∼85 %RH
10∼500Hz, amplitude 1.5mm/98.1m/S
2
, three directions, two hours each
490m/S
2
, three directions, three times each
EMI: EN55011 1998 class B
(Group1)
EMS: EN61326-1:1997/A-1:1998/The permissible variations in display
counts and set value of switch output not exceed±5%FS.
±3%FS
(0∼50℃, reference temp. 25℃)
M5 female screw, O-ring groove P8)
(
Single crystal silicon
Approx. 60g included 1.5m cable)
(
Pressure indication
Accuracy
Switch status indication
IP protection
Operating temperature
Operating humidity
Operating conditions Vibration resistance
Shock resistance
EMC
Thermal error
Pressure port
Pressure receiving area material
Net weight
Output Electrical Diagram
(Wire colors correspond to I.E.C standards)
NPN
Open Collector Output Model
Display
LED
PNP
Open Collector Output Model
Display
LED
(brown)
Main circuit
Load
Load
Sensor
Power supply:
12∼24VDC
Main circuit
Sensor
(brown)
Switch output 1
(black)
Power supply:
12∼24VDC
Wire color
Brown
Blue
Black
White
Connection
Power ⊕
Common
SW Output1
SW Output2
(black)
Switch output 1
(white)
Switch output 2
(blue)
COM
(white)
Switch output 2
Load
Load
COM
(blue)
Details of the front panel
SW1
PS30
2 1/2 digit LED display
Unit
SW 1 LED (red)
Negative pressure LED
(red)
SW 2 LED (red)
Down button
SW2
kPa
Up button
Mode button
2
Error Messages
■ If the following error messages are displayed, follow the procedures in the table:
Error message
Problem
Overload current.
(Brinking of SW1 or SW2 indicates
excessive current on SW1 or SW2.)
Pressure detected when adjusting the zero point.
Examination by Nidec Copal Electronics is required.
Solution
Disconnect the power, then check the load condition.
Press the button and reset the display. Release the applied pressure
M
in the pressure port (opened to the atmosphere) and adjust the zero point again.
Telephone the nearest office or Sensor Department of Nidec
Copal Electronics Corp.
Pressure value exceeds 110% of the rating.
(This error examples
Check the applied pressure.
when the pressure more than 111kpa is applied to the 102R modele.)
Applied pressure is higher than the maximum value
of the pressure display range.
Applied pressure is higher than the maximum value
of the pressure display range.
Check the applied pressure.
Check the applied pressure.
(Note 1) error messages will be shown when non-display mode is selected.
No
(Note 2)
When the applied pressure exceeds 110% of rated pressure, the display indicate flashing or −L− or −H− .
This displayed value is not accurate value, please use within the rated pressure range.
Functions
Non-display mode
●When you do not operate any buttons for about 10 seconds, the system will automatically select non-display mode
and the LED indicator section will go off. Pressing any key willcause the LED indicator section to come on back again.
(Note 1)
The decimal point shown in the figure on the right blinks during non-display mode.
(Note 2)
Switch outputs and switch LEDs are operable even during non-display mode.
(Note 3) error messages will appear during non-display mode.
No
※For how to select non-display mode, see the description of the initial setting mode.
SW1
PS30
SW2
kPa
Conversion factor
●You can select a conversion factor from the options shown in the table on the right.
(Note 1)
Slashed box: No factors options are available due to inappropriate resolution
and the number of digits for display.
※For how to set the conversion factor, see the description of the initial setting mode.
Number
selected
Pressure range
102R
103R
Factor Display range Factor Display range
×1
-100∼100
×1
×0.75
×0.01
-75∼75
-1.00∼1.00
-14.5∼14.5
×10
×145
-1.0∼10.0
-14∼145
-0.10∼1.00
Switch working mode
×0.145
●You can select switch working mode from the options shown in the table below.
(Note 1) the Separate Mode, SW1 and SW2 work separately.
In
(Note 2) the Window Comparator Mode, the minimum value for SW1 and SW2 corresponds to Setting 1 and the maximum value to Setting 2.
In
※For how to set the switch output, see the description of the initial setting mode.
Output
SW1
SW2
Separate Window Comparator Separate Window Comparator
Mode
L
A
B
H
L
A
B
Operation H
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
Setting 1
Note 1
Minimum: Setting 1
Maximum: Setting 2
There are four operation modes. There are shown in the diagrams below.
Separate Mode
(HI operation)
OFF
-Pr
Window Comparator Mode
ON
ON
P2 SW2
:
(A operation)
ON
OFF
P1
P2
●Two different digital filters (25ms and 250ms) are available.
The digital filters are useful when it is hard to take readings due to too great fluctuations in pressure.
(Note 1)
Any selected digital filter will be reflected on the pressure display and switch action.
※ For how to set the digital filter, see the description of the pressure setting mode.
Number selected
P1 SW1
:
H
H
Pr
-Pr
H
H
Pr
(LO operation)
ON
P1 SW1
:
P2 SW2
:
(B operation)
ON
OFF
Pr
OFF
-Pr
P1
P2
-Pr
OFF
Pr
Setting 2
Note 1
Minimum: Setting 1
Maximum: Setting 2
H
H
H
H
Note 2
Note 2
P1≦P2 or P1≧P2
P1≦P2−2H
P1: Setting 1, P2: Setting 2, H: Hysteresis
Digital filter
3
Operational Procedures
Press the and buttons simultaneously.
Initial
M
▼
Setting
Mode
Press the button more than one second.
M
Press the and
▲
buttons simultaneously.
M
Pressure
Setting
Press the button more than one second.
Mode
M
Non-display setting two selections)
(
Factor setting five selections)
(
Switch working mode setting eight combinations)
(
Operations
Mode
SW1 setting
SW2 setting
Hysteresis 0∼30 counts)
(
Filter setting F0∼F2)
(
Initial Setting Mode
This mode is used to set non-display mode, magnification and switch outputs.
Entering Initial Setting Mode
SW1
PS30
M
Press the
▼
and buttons simultaneously in Operations Mode.
SW2
kPa
After switched to Initial Setting Mode, the third digit will blink.
(The values for the 102R model and for the 103R have been set in the factory.)
Making initial setting
SW1
PS30
Press the button to move to the next digit. The value of the digit
M
may be set when the LED below the digit blinks.
The number will change every time the
▼
or button is pressed.
▲
SW2
kPa
M
Press the button to move to the next digit.
Display mode
Factor
102R
Switch working mode
▲
▼
▲
▼
:
Standard Mode
:
Non-display
Mode
▲
▼
▲
▼
▲
▼
▲
▼
:
×1
:
×0.75
:
×0.01
:
×0.145
▲
▼
▲
▼
▲
▼
▲
▼
▲
▼
▲
▼
▲
▼
▲
▼
:
Separate
Mode
103R
:
×1
:
×10
:
×145
▲
▼
▲
▼
▲
▼
:
Window
Comparator
Mode
Exiting Initial Setting Mode
SW1
PS30
Press the button more than one second.
M
The initial settings will be set and you will return to Operations Mode.
SW2
kPa
4
Pressure Setting Mode
This mode is used to make Setting 1, Setting 2, hysteresis and digital filter setting.
Entering Pressure Setting Mode
SW1
PS30
M
▲
Press the and buttons simultaneously in Operations Mode.
After switched to Pressure Setting Mode, SW1 should be blinking to indicate the value for Setting 1.
(The values for 102R and for 103R have been set in the factory.)
SW2
kPa
Setting pressure value
Setting 1
(P1)
SW1
PS30
The SW1 LED should be blinking.
Use the or button to select a value for Setting 1
(P1)
.
▼
▲
(The values for 102R and for 103R have been set in the factory.)
(Note 1) setting can only be made within the allowable display range.
The
(Note 2)
The setting should meet P1≦ P2 − 2H when Window Comparator Mode is selected.
SW2
kPa
Press the
M
button.
Setting 2
(P2)
SW1
PS30
The SW2 LED should be blinking.
Use the or button to select a value for Setting 2
(P2)
.
▼
▲
(The values for 102R and for 103R have been set in the factory.)
(Note 1) setting can only be made within the allowable display range.
The
(Note 2)
The setting should meet P1≦ P2 − 2H when Window Comparator Mode is selected.
SW2
kPa
Press the
M
button.
Hysteresis H)
( setting
SW1
PS30
The SW1 and SW2 LEDs should be blinking.
(The values for 102R and for 103R have been set in the factory.)
(Note 1)
The setting should be 30 digits or less.
(Note 2)
The setting should meet P1≦ P2 − 2H when Window Comparator Mode is selected.
Use the or
▲
button to set the hysteresis (H).
▼
SW2
kPa
Press the
M
button.
Digital filter setting
SW1
PS30
Use the or button to set the digital filter.
▼
▲
: No filter, : 25ms filter, : 250ms filter
(The value has been set in the factory.)
SW2
kPa
Press the
M
button.
Exiting Pressure Setting Mode
SW1
PS30
Press the button more than one second.
M
SW2
kPa
The pressure setting will then take effect and you will return to Operations Mode.
5