3.96mm pitch compact waterproof connectors for internal
power supplies
DF63W Series
The slim, smooth, rounded shape is
optimized for wiring inside conduits
and small spaces.
Smooth, round
external shape
Nov.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Metal parts are
completely covered
Fig.1
■Features
1. Max current of 14A
This compact connector is rated up to 14A in the
2 positions version, using 16 AWG wire.
IP67 Waterproof
2. Compact shape designed for wiring
through narrow areas
The design is optimized for wiring inside conduits and
small structures, with a smooth, rounded contour that
reduces the chance of snagging or catching inside the
conduit or other objects.
A plastic housing covers the connector, so no metal is
exposed to the conduit, preventing accidental shorting.
(Fig.1)
Wire seal
Wire seal
Housing seal
3. IP67 Rated
IP67 water resistant when mated. (Fig.2)
4. Simplified wire insertion
Wire and housing seals are pre-installed to provide
water proofing. A simple insertion of the crimped
contact into the housing completes the assembly.
Contacts and housing are designed to prevent
damaging the seals when inserting the contacts.
IP67 waterproof when mated
Fig.2
5. Positive lock structure
A robust locking structure provides a tactile click when
mating to prevent incomplete mating and disconnection
during wiring.
Compatible with a wide variety of
cables
<DF63W>
<DF63WA>
6. Compatible with a wide variety of cables
Two versions are available with different waterproof
wire seal diameters. This variation helps to support the
use of a wide array of cable sizes.
7. Mis-mating prevention with color and
guide key options
Two housings are available each with different colors and
guide keys. This helps to prevent incorrect mating when
multiple connectors are used on the same design with the
same pin count.
Recommended
insulation outer
diameter
Ø2.8
to 3.2
Recommended
insulation outer
diameter
Ø1.7
to 2.4
Fig.3
In cases where the application will demand a high level of reliability, such as automotive,
please contact a company representative for further information.
2018.3③
1
DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies
■Product
Specifications
No.
of contacts 16 AWG 18 AWG 20 AWG
Current
rating
(Note 1)
Voltage
rating
Items
2
3
4
22 AWG
Ratings
14A
13A
12A
11A
10A
9A
Under development Operating temperature range -40ç to 105ç (Note 2)
Operating humidity range 20% to 80%
Under development
Under development
Storage temperature range-10ç to 60ç (Note 3)
Storage humidity range 40% to 70% (Note 3)
Conditions
Measured at DC 500V
1,500V AC applied for 1 minute.
AC/DC 630V
Specifications
1.Insulation resistance
1,000Mø min.
2.Withstanding voltage
No flashover or dielectric breakdown.
3.Contact resistance 10mø max.
Measured at a maximum of 20mø, 100mA
(DC
or 1,000Hz)
10 cycles in each of three axis directions at 10-55Hz,
half amplitude 0.75mm
Acceleration of 490m/s
2
, 11ms, both directions in 3 axes
(semi-sinusoidal), 3cycle each direction
Temperature : 40±2ç, relative
humidity : 90 to 95%, left for 96hours
-55ç for 30 minutes➝ 5 to 35ç for 2 to 3 minutes➝
105ç for 30 minutes➝5 to 35ç for 2 to 3 minutes, in 5 cycles
Mating/unmating : 30 times
Nov.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
4.Vibration resistance No electrical discontinuity for more than 1
µ
s
5.Shock resistance
No electrical discontinuity for more than 1
µ
s
Contact resistance : 20mø max.
Insulation resistance : 500Mø max.
Contact resistance : 20mø max.
Insulation resistance : 1,000Mø max.
Contact resistance : 20mø max.
6.Moisture resistance
7.Temperature cycle
8.Mating cycles
Note 1 : Indicates the allowable current when the maximum current is applied to all pins.
Please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration.
Note 2 : Includes temperature rise caused by current flow.
Note 3 : The term "storage" refers to the long-term storage condition of unused products before PCB mounting. Operating
temperature/humidity range refers to the non powered state after PCB mounting, and temporary storage during
transportation.
■Materials
/ Finish
Product
In-line plug crimp contact
Socket crimp contact
In-line plug
Crimp socket
Parts
Contacts
Contacts
Housing
Seal
Housing
Seal
Materials
Copper alloy
Copper alloy
PBT
Finish
UL flame retardant grade
Silicone rubber
PBT
Silicone rubber
Tin plated
Tin plated
Black
Blue or green
Black
Blue or green
−
−
UL94V-0
−
UL94V-0
−
■Product
Number Structure
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.
●Connector
DF 63W
q
w
e
: DF
-
*
S - 3.96 C
r t
y
u
t
Connector type
S
EP
: Socket
: In-line plug
: 63W
q
Series name
w
Series No.
None
A
e
Outer diameter of wire insulation
：
2.8 to 3.2
：
1.7 to 2.4
y
Contact pitch : 3.96mm
u
Termination style
C
: Crimp socket
r
Number of contacts : 2, 3, 4
●Contact
DF 63W - 1618 PCF
q
w
e
r
r
Contact type/Packaging type
SCF
SC
PCF
PC
: Socket crimp contact, reel
: Socket crimp contact, pieces
: In-line plug crimp contact, reel
: In-line plug crimp contact, pieces
q
Series name : DF
w
Series No.
1618
2022
: 63 (W)
e
Applicable wire size
: 16 to 18 AWG
: 20 to 22 AWG
2
DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies
■In-line
plug
Unit : mm
Part No.
DF63W-2EP-3.96C
DF63W-3EP-3.96C
DF63W-4EP-3.96C
DF63WA-2EP-3.96C
DF63WA-3EP-3.96C
DF63WA-4EP-3.96C
HRS No.
680-0605-9
680-0606-1
680-0607-4
680-0609-0
680-0610-9
680-0611-1
No. of contacts Outer diameter of wire insulation
2
3
4
2
3
4
2.8 to 3.2
1.7 to 2.4
Note 1 : Standard packaging is 100 pcs/pack. Please place orders in full package
quantities.
Nov.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
[Dimensions for 2 contact position connector]
37.96
[Dimensions for 3 and 4 contact position connector]
37.96
13.16
10.86
15.26
13.16
P=3.96
P=3.96
■Crimp
socket
Unit : mm
Part No.
DF63W-2S-3.96C
DF63W-3S-3.96C
DF63W-4S-3.96C
DF63WA-2S-3.96C
DF63WA-3S-3.96C
DF63WA-4S-3.96C
HRS No.
680-0613-7
680-0614-0
680-0615-2
680-0617-8
680-0618-0
680-0619-3
No. of contacts Outer diameter of wire insulation
2
3
4
2
3
4
2.8 to 3.2
1.7 to 2.4
Note 1 : Standard packaging is 100 pcs/pack.
Please place orders in full package quantities.
[Dimensions for 2 contact position connector]
22
[Dimensions for 3 and 4 contact position connector]
22
11.66
11.21
15.61
11.66
P=3.96
P=3.96
4.4
3
DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies
■In-line
plug crimp contact
2.22
2.14
（23.9）
4
19.1
Nov.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
P=9.5
Part No.
DF63-1618PCF
DF63-1618PC
DF63-2022PCF
DF63-2022PC
HRS No.
680-0529-2
680-0536-8
Under development
Type
Reel contacts (Note 1)
Loose piece contacts (Note 2)
Reel contacts (Note 1)
Loose piece contacts (Note 2)
Quantity
4,000 pcs/reel
100 pcs/pack
4,000 pcs/reel
100 pcs/pack
Finish
Tin plated
Note 1 : Please place orders in full reel quantities.
Note 2 : Please place orders in full pack quantities.
●Applicable
wire (Tinned Annealed Copper Wire)
Conductor size (Core structure)
16AWG (26/0.254mm)
18AWG (34/0.18mm)
20AWG (21/0.18mm)
22AWG (17/0.16mm)
Wire type and outer diameter of insulation
UL1007 (2.4mm)
UL1015 (3.2mm)
UL1007 (2.1mm)
UL1015 (2.9mm)
UL1007 (1.9mm)
UL1430 (1.7mm)
Note 1 : Please contact our Sales Dept. when using wires other than those recommended above.
Note 2 : In case of hard to insert crimped contact to plug socket as like using low stiffness wire which consists of thinner
stranded conductor or insulation with soft material, please contact to Hirose representative.
■Socket
crimp contact
2.02
2.33
（17.65）
4
12.85
P=9.5
Part No.
DF63W-1618SCF
DF63W-1618SC
DF63W-2022SCF
DF63W-2022SC
HRS No.
680-0600-5
680-0601-8
Under development
Type
Reel contacts (Note 1)
Loose piece contacts (Note 2)
Reel contacts (Note 1)
Loose piece contacts (Note 2)
Quantity
4,000 pcs/reel
100 pcs/pack
4,000 pcs/reel
100 pcs/pack
Finish
Tin plated
Note 1 : Please place orders in full reel quantities.
Note 2 : Please place orders in full pack quantities.
●Applicable
wire (Tinned Annealed Copper Wire)
Conductor size (Core structure)
16AWG (26/0.254mm)
18AWG (34/0.18mm)
20AWG (21/0.18mm)
22AWG (17/0.16mm)
Wire type and outer diameter of insulation
UL1007 (2.4mm)
UL1015 (3.2mm)
UL1007 (2.1mm)
UL1015 (2.9mm)
UL1007 (1.9mm)
UL1430 (1.7mm)
Note 1 : Please contact our Sales Dept. when using wires other than those recommended above.
Note 2 : In case of hard to insert crimped contact to socket as like using low stiffness wire which consists of thinner
stranded conductor or insulation with soft material, please contact to Hirose representative.
4
DF63W Series●3.96mm pitch compact waterproof connectors for internal power supplies
B
Applicable crimping tools
Type
Part No.
AP105-DF63-1618-3
AP105-DF63-1618-4
CHS893500H-UP (Note 6)
AP105-DF63-2022-3
HRS No.
901-4642-0
901-4643-2
Applicable wire size
UL1007 (Note 3)
UL1015 (Note 3)
UL1015
UL1007
20 AWG : UL1007
22 AWG : UL1430
Applicable contact
DF63-1618PCF
DF63W-1618SCF
DF63-2022PCF
DF63W-2022SCF
Applicator
−
901-4646-0
Type
Part No.
HT802/DF63-1618P-1
HT802/DF63-1618P-2
HT802/DF63-2022P-1
HT802/DF63W-1618S-1
HT802/DF63W-1618S-2
HT802/DF63W-2022S-1
HRS No.
550-0423-1
550-0424-4
550-0433-0
550-0425-7
550-0426-0
550-0434-0
Recommended wire size (Note 5) Applicable contact
UL1007
UL1015
UL1007
UL1007
UL1015
UL1007
DF63-1618PC
DF63-2022PC
DF63W-1618SC
DF63W-2022SC
Nov.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Hand tool (Note 4)
Note 1 : Please follow the "Crimping quality standards" and "Table of crimping conditions" when crimping contacts.
Note 2 : Any problems that occur from using tools other than those specified by Hirose, are not covered by warranty.
Note 3 : Applicator components (sold separately) can be changed out to accommodate different wire sizes.
Note 4 : Hand tool dies cannot be changed out for different wire sizes.
Note 5 : Please only use the recommended wires shown in the table.
Note 6 : Applicator manufactured by JAPAN AUTOMATIC MACHINE(J.A.M.). Please access to HP of J.A.M., if you make
inquiries about the applicator or crimp defect. (URL : http://www.jam-net.co.jp)
B
Precautions
1. Forcibly removing a connector may damage it. If it is stuck, first push it in slightly and then release the
lock to remove.
2. Please use care when connecting a short, thick wire so as not to twist it. If twisted, damage to the
contact may occur.
3. Be sure to turn the power off before mating/unmating the connector.
4. To avoid electrical shock, do not touch the powered contacts.
5. Please contact our Sales Dept. for the Harness procedure manual (ATAD-H0814).
B
About the ratings
Do not use connectors with currents and voltages that exceed their ratings. Do not mate/unmate powered
contacts (Note 1)
Note 1 : "Live" contacts refer to the contacts that are in a powered or energized state. Mating or unmating "live" contacts
can result in electrical shock and injury.
B
About operating environments
Please contact us if you wish to use the connectors in an environment with repeated temperature
fluctuations.
5
京公网安备 11010802033920号
EEWORLD
