8
2
2
1
3
7
3
2
4
2
4
5
6
6
3
2
5
6
4
3
6
2
7
5
5
4
3
2
8
6
7
8
9
5
4
3
2
4
3
2
1
TS2 P 7 F 26 - BK
TS2 Series
Connector Type:
P
- Panel, Front-Mount
Options:
B
- Panel, Rear-Mount
K
- Kit Packaging (one unit/bag)
[blank]
- Bulk Packaging
Consult factory for other options
F
3
1
4
1
5
1
1
COUNTERCLOCKWISE COUNT
7
1
1
1
F
FEMALE (SOCKETS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
3
3
4
2
1
4
5
2
1
3
4
3
5
2
7
1
2
1
9
7
4
5
6
3
4
5
6
2
1
2
2
3
2
# of contacts:
2-5
for #20
6-9
for #26
Gender:
M
- Male (Pin)
F
- Female (Socket)
Contact Size:
20
- 20, 22, 24, 26 AWG wires
26
- 26,28, 30 AWG wires
1
3
1
4
1
5
6
CLOCKWISE
COUNT
7
6
8
8
MALE (PINS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
Refer to TS2L SERIES drawing for Cable-to-Cable connectors.
Refer to TS2C SERIES drawing for mating Cable-End connectors.
MECHANICAL
Mating / Locking Type:
Life
Operating Forces
Vibration
Panel-Mount Hex Nut Tongue
Cable Securing System:
ELECTRICAL
Voltage Rating
Current Rating
Insulation Resistance
Contact Resistance
EMI Shielding
ENVIRONMENTAL
Temperature Limits
Operating Temperature Range
Moisture Resistance
Insulation Resistance
Thermal Shock
Salt Atmosphere (Corrosion)
Ingress Protection Ratings
MATERIAL
Outer Shell Metal components
Hex Nut & Inner Metal components
Electrical Insulator
Seal O-rings
Contacts Assembly
SPECIFICATIONS:
Threaded Coupling
5,000 cycles minimum
10 lb. [44.5 N] maximum Insertion or Withdrawal
Mil-Std 202G Method 201A
40 in-lb [4.5 Nm] maximum
Threaded on metal Clamp
125 V AC/DC for 2-5 contact arrangements
30 V AC/DC for 6-9 contact arrangements
Refer to Current Carry Capacity Table
1000 MΩ minimum
10 mΩ typical
360°
-40ºC to +135ºC (-40ºF to +275°F)
Refer to Current Carry Capacity Table
Mil-Std 202G Method 106G
Mil-Std 202G Method 302
Mil-Std 202G Method 107G
Mil-Std 202G Method 101E
IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529,
NEMA 250 6P
Copper Alloy, electroless nickel plated
Copper Alloy, nickel plated
Medical Technology LCP, natural
Thermoplastic Elastomer
Copper Alloy, gold plated with Stainless Steel locking clip
Minimum
Test
Voltage
(V rms)
Voltage
(V rms)
tested per
UL2238
E
0.60
15.3
0.62
15.7
0.34
8.7
0.56
14.3
0.400±0.003
10.2±0.1
E
7/16-32 UNS
THREAD
D
0.430±0.003
10.9±0.1
D
7/16-32 UNS
THREAD
0.12±0.01 TYP
3.1±0.3
0.19 MAX PANEL THICKNESS
4.8 MAX
RECOMMENDED PANEL CUT-OUT
FRONT PANEL-MOUNT (STANDARD)
(TS2P7F26 SHOWN HERE)
0.60
15.3
C
0.56
14.3
0.45
11.5
0.62
15.7
Contacts
B
7/16-32 UNS
THREAD
0.12±0.01 TYP
3.1±0.3
0.19 MAX PANEL THICKNESS
4.7 MAX
REAR PANEL-MOUNT (OPTIONAL)
(TS2P7F26-B SHOWN HERE)
ALL DIMENSIONS FOR REFERENCE ONLY
45°C max. 65°C max. 85°C max. 100°C max. 110°C max.
20
10
9
8
7*
6
22
8.5
7.5
7.5
5.5*
4.5
2 #20
7
6
5
4.5*
3.5
24
26
4
4
3.5
3.5*
2.5
20
9.5
8.5
7.5
6.5*
5
22
8
7
6
5*
4
3 #20
24
6
5.5
4.5
4*
3
26
3.5
3.5
3
3*
2.5
1300
125
20
9
8
7
6*
5
22
7.5
6.5
5.5
4.5*
3.5
4 #20
24
5
4.5
4
3.5*
2.5
26
3
3
2.5
2.5*
2
20
8
7.5
6.5
5.5*
4.5
22
6.5
5.5
5
4*
3
5 #20
24
4.5
4
3.5
3*
2.5
26
2.5
2.5
2
2*
1.5
26
2.5
2.5
2
2*
1.5
6-7 #26
28
2
2
1.5
1.5*
1
30
1.5
1.5
1
1*
.5
1000
30
26
2
2
1.5
1.5*
1
28
1.5
1.5
1
1*
.5
8-9 #26
30
1
1
.5
.5*
.5
*Temperature Rise does not exceed 30°C when tested according to UL2238. All other recommended current
ratings are based on the Relative Thermal Index of the insulating material.
Wire
(awg)
Current Rating (A) at Operating Temperature (°C)
C
B
TOOL
EN3CR
EN3CRAUTO
TOOL TYPE
HAND CRIMP TOOL
PNEUMATIC CRIMP TOOL
HAND CRIMP TOOL
LARGE FRAME
PNEUMATIC CRIMP TOOL
LARGE FRAME
CONTACT INSERTION
CONTACT EXTRUCTION
POSITIONER
EN2POS20
EN3POS26
EN2POS20
EN3POS26
EN2POS20L
--
--
--
--
CONTACT SIZE
20 and 22
26
20 and 22
26
20 and 22
20
26
20
26
WIRE SIZES
20 and 22 AWG
26, 28, and 30 AWG
20 and 22 AWG
26, 28, and 30 AWG
20, 22, 24, and 26 AWG
20, 22, 24, and 26 AWG
26, 28, and 30 AWG
20, 22, 24, and 26 AWG
26, 28, and 30 AWG
0B
0A
REV
CUSTOMER DRAWING
THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED
BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY.
UNLESS OTHERWISE SPECIFIED
1. ALL DIMENSIONS IN INCHES [mm]
- TWO PLACE DECIMALS
- THREE PLACE DECIMALS
10 lb WAS 5 lb
PRELIMINARY
ECO NUMBER
SIZE
FINISH
WIDTH
MULT
LBS/M
MATERIAL
SPEC No.
TEMPER
A
EN2CRL
EN2CRAUTOL
INSTOOL20
INSTOOL26
REMTOOL20
REMTOOL26
0.02
[0.5]
0.005 [0.13]
SPEC No.
FIRST USED ON
DATE DRAWN
BY
CHKD
A
SCALE
3:1
09/22/16 PNK
04/21/16 PNK
DATE
BY
SRC
SRC
APVD
04/21/16
PNK
REVISIONS
DO NOT SCALE DRAWING
NAME
PANEL-MOUNT
TS2 SERIES CONNECTOR
PNK
04/21/16
SRC
04/21/16
PART No.
APVD
SHEET
1
OF
2
TS2P SERIES
8
7
6
5
4
0B
REV
SolidWorks CAD File
C
8
7
6
5
0.50 MIN
12.8 MIN
JACKET
0.18±0.008
4.5±0.2
CONDUCTOR
4
3
2
1
F
STEP 1
STRIP THE CABLE OR SINGLE CONDUCTORS AS SHOWN.
F
CONTACT
E
STEP 2
ONE CONTACT SHOWN HERE FOR CLARITY
CRIMP OR SOLDER
CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL*
WITH CRIMP POSITIONER* SET PER CONTACT SIZE AND WIRE GAGE.
IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS TO CONTACTS
BEFORE INSTALLATION.
E
PANEL SEAL O-RING
WASHER
SHELL
(9/16" ACROSS FLATS)
HEX NUT
INSTALL PANEL SEAL O-RING ONTO SHELL AS SHOWN.
NOTE: CONVENIENTLY, CONTACTS CAN BE INSTALLED EITHER BEFORE OR
AFTER SHELL INSTALLATION ON THE PANEL.
GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT
SNAPS IN PLACE. USE INSERTION TOOL* IF NECESSARY.
COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS
AS DESIRED.
TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF
INSERT AND LIGHTLY PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH
THE CONTACT OUT.
D
D
STEP 3
STANDARD FRONT PANEL-MOUNT SHOWN HERE,
SEE REAR PANEL-MOUNT OPTION BELOW
7/16-32 UNS
THREAD
PANEL
0.12 WHEN CONTACTS LOCKED INTO INSERT
3.1
C
C
STEP 4
B
ALIGN AND INSTALL FINISHED CONNECTOR INTO PANEL CUT-OUT.
TIGHTEN HEX NUT TO A MAXIMUM OF 40 IN-LB [4.5 Nm] TORQUE.
A 9/16" WRENCH CAN BE USED.
B
FRONT PANEL-MOUNT (STANDARD)
REAR PANEL-MOUNT (OPTION)
*REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS
PER CONTACT AND WIRE SIZE.
A
TS2 SERIES PANEL-MOUNT
FIELD ASSEMBLY INSTRUCTIONS
A
SCALE
2:1
DATE DRAWN
04/20/16
DRAWN BY
PART No.
SHEET
2
OF
2
PNK
TS2P SERIES_CD
8
7
6
5
4
3
0A
REV
SolidWorks CAD File
C
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