Enclosed Switch
D4MC
Economical, High Utility Enclosed Switch
•
Enclosed Switches with Built-in Basic Switches for High
Repeatability and Durability of 10 Million Operations Minimum.
•
Panel mount versions have the same operating position as
Z Basic Switch.
•
Suitable for applications demanding higher mechanical
strength, dustproof and drip-proof properties than those
on basic switches.
•
Resin molded terminal versions are available.
•
Approved by UL, CSA, and CCC (Chinese standard).
(Ask your OMRON representative for information on
approved models.)
Be sure to read
Safety Precautions
on page 5 and
Safety Precautions for All
Limit Switches.
CSM_D4MC_DS_E_2_2
For the most recent information on models that have been certified for
safety standards, refer to your OMRON website.
Model Number Structure
Model Number Legend
Ordering Information
Actuator
Panel mount plunger
Panel mount roller
plunger
Panel mount
crossroller plunger
Hinge lever
Model
D4MC-5000
D4MC-
(1)
(1) Actuator
500: Panel mount plunger
502: Panel mount roller plunger
504: Panel mount crossroller plunger
100: Hinge lever
102: Short hinge lever
200: Hinge roller lever
202: Short hinge roller lever
303: One-way action short hinge roller lever
(2)
D4MC-5020
D4MC-5040
D4MC-1000
Short hinge lever
D4MC-1020
(2) Location of Cable Outlet
0: None
1: Right-hand (Molded terminals)
2: Left-hand (Molded terminals)
3: Underside (Molded terminals)
Hinge roller lever
Short hinge roller
lever
One-way action short
hinge roller lever
D4MC-2000
D4MC-2020
D4MC-3030
Note: 1. Use Switches with molded terminals in locations subject to dirt, dust, oil
drops, or high humidity. Models are available with lead wires on the
right, on the left, and from the bottom.
2. Contact your OMRON representative for information on models
certified for international standards.
Specifications
Approved Standards
Agency
UL
*
CCC(CQC)
Standard
UL508, CSA C22.2 No.14
GB14048.5
File No.
E76675
2003010303077627
Note: Ask your OMRON representative for information on approved models.
* UL certified for CSA C22.2 No. 14.
1
D4MC
Ratings
Rated
voltage
125 VAC
250 VAC
480 VAC
8 VDC
14 VDC
30 VDC
125 VDC
250 VDC
Inrush
current
Non-inductive load (A)
Resistive load
Lamp load
NC
NO
NC
NO
10
3
1.5
10
2.5
1.25
3
1.5
0.75
1.5
3
10
1.5
3
10
1.5
3
6
0.4
0.4
0.5
0.2
0.2
0.25
NC
NO
30 A max.
15 A max.
Inductive load (A)
Inductive load
Motor load
NC
NO
NC
NO
10
5
2.5
10
3
1.5
2.5
1.5
0.75
2.5
5
6
2.5
5
6
2.5
5
5
0.05
0.05
0.05
0.03
0.03
0.03
Approved Standard Ratings
UL/CSA
A300
Rated voltage
120 VAC
240 VAC
Carry
current
10A
Current (A)
Make
60
30
Break
6
3
Volt-amperes (VA)
Make
7,200
Break
720
EN60947-5-1
CCC (GB14048.5)
Applicable category and ratings
AC-12 10 A/250 VAC
Note: 1. The above figures are for steady-state currents.
2. Inductive loads have a power factor of 0.4 min. (AC) and a time
constant of 7 ms max. (DC).
3. Lamp load has an inrush current of 10 times the steady-state current.
4. Motor load has an inrush current of 6 times the steady-state current.
5. The above ratings were tested under the following conditions.
(1) Ambient temperature: +20±2°C
(2) Ambient humidity: 65±5%RH
(3) Operating frequency: 20 operations/min
Characteristics
Degree of protection
Durability
Mechanical
Electrical
Mechanical
Electrical
IP67
10,000,000 operations min.
500,000 operations min.
0.05 mm/s to 0.5 m/s
*1
120 operations/min
20 operations/min
50/60 Hz
100 MΩ min. (at 500 VDC)
15 mΩ max. (initial value for the built-in
switch when tested alone)
1,000 VAC, 50/60 Hz for 1 min
2,000 VAC, 50/60 Hz for 1 min
1,000 VAC
3 (IEC947-5-1)
Class II
175
D (IEC335)
10 A
250 VAC
10 to 55 Hz, 1.5-mm double amplitude
*2
1,000 m/s
2
min.
100 m/s
2
min.
*1 *2
−10°C
to +80°C (with no icing)
35% to 95%RH
Approx. 71 g (in case of panel mount plunger)
Engineering Data
Electrical Durability
Durability (x 10
4
operations)
10,000
7,000
5,000
3,000
125 VAC cosφ=1
125 VAC cosφ=0.4
250 VAC cosφ=1
250 VAC cosφ=0.4
Operating speed
Operating
frequency
Rated frequency
Insulation resistance
Contact resistance
Dielectric
strength
Between terminals of the
same polarity
Between each terminal and
non-current-carrying part
1,000
700
500
300
100
70
50
30
Operating temperature: +20
±
2°C
Operating humidity: 65
±
5%RH
Operating frequency: 20 operations/min
0
2
4
6
8
10
12
Switching Current (A)
10
Rated insulation voltage (Ui)
Pollution degree
(operating environment)
Protection against electric shock
PTI (tracking characteristics)
Switch category
Rated operating current (Ie)
Rated operating voltage (Ue)
Vibration
Malfunction
resistance
Destruction
Shock
resistance Malfunction
Ambient operating temperature
Ambient operating humidity
Weight
Mechanical Durability (D4MC-5000)
Durability (x 10
4
operations)
10,000
5,000
Operating temperature: +20
±
2
°
C
Operating humidity: 65
±
5%RH
No load
Operating frequency: 120 operations/min
2,000
1,000
500
200
100
0.01 0.02
*1. Only for models with plungers. (Contact your OMRON representative for
information on other models.)
*2. Less than 1 ms under a free state at the operating limits.
0.05 0.1
0.2
0.5
1
2
5
10
OT (mm)
Structure and Nomenclature
Structure
Changing the Terminal Protective Cover
around allows the cable to be pulled out
from either the right or the left.
M4 binding head screws (with toothed
washers) are used as the terminal screws.
Pushbutton
Built-in switch
Terminal
Protective
Cover
Common
terminal (COM)
Normally closed
Normally open terminal (NC)
terminal (NO)
Seal rubber
Roller
Contact Form
(COM) 1
Case
2 (NC)
4 (NO)
2
D4MC
Dimensions and Operating Characteristics
Panel Mount Plunger
D4MC-5000
PT
A
53.4
23.3
(Unit: mm)
Panel Mount Roller Plunger
D4MC-5020
53.4
PT
A
23.3
M12 x 1 mounting screw
Two hexagon nuts
*3
OP
12.7 dia. x 5 *1
*1
M12
×
1 mounting screw
Two hexagon nuts
*3
8.4 dia.
OP
15.8
*2
16 dia.
14
15.5 *2
16 dia.
23
25
14
25
23
7
7
18.3
22 max.
25.4
±
0.15
Terminal protective cover
*1. Stainless steel plunger
*2. The length of the imperfect
threads is 1.5 mm maximum.
*3. Thickness: 3 width: 17
55
(10)
18.3
22 max.
(21
×
21)
21.7
(10)
15
Two, 4.3
±
0.1
dia.
mounting holes
Seal rubber
(NBR)
25.4
±
0.15
Terminal protective cover
*1. Stainless steel plunger
*2. The length of the imperfect
threads is 1.5 mm maximum.
*3. Thickness: 3 width: 17
55
15
Two, 4.3
±
0.1
dia.
mounting holes
(21 x 21)
21.7
Seal rubber
(NBR)
Note: Do not use the M12 mounting screw and
the case mounting hole at the same time.
Note: Do not use the M12 mounting screw and
the case mounting hole at the same time.
Panel Mount Crossroller Plunger
D4MC-5040
53.4
PT
A
23.3
14
M12
×
1 mounting screw
Two hexagon nuts
*3
Hinge Lever
D4MC-1000
12.7 dia.
×
5 *1
t=1 *
53.4
34.7
14
72.7R
A
6.4
OP
15.5
*2
16 dia.
FP
25
26.5 22.5
23
19.5
(10)
OP
7
7
18.3
22 max.
25.4
±
0.15
Terminal protective cover
*1. Stainless steel plunger
*2. The length of the imperfect
threads is 1.5 mm maximum.
*3. Thickness: 3 width: 17
55
(10)
18.3
22 max.
25.4
±
0.15
15
Two, 4.3
±
0.1
dia.
mounting holes
15
Two, 4.3
±
0.1
dia.
mounting holes
(21
×
21)
21.7
Seal rubber
(NBR)
Terminal protective cover
55
(21
×
21)
21.7
Seal rubber
(NBR)
* Stainless steel lever
Note: Do not use the M12 mounting screw and
the case mounting hole at the same time.
Short Hinge Lever
D4MC-1020
t=1 *
53.4
34.7
48.6R
14
A
Hinge Roller Lever
D4MC-2000
53.4
34.7
14
A
12.7 dia.
×
7.5 *2
6.4
t=1 *1
63.7R
FP
26.5
22.5
7
18.3
22 max.
19.5
OP
FP
OP
26.5
22.5
7
18.3
22 max.
19.5
(10)
(10)
25.4
±
0.15
Terminal protective cover
55
15
Two, 4.3
±
0.1
dia.
mounting holes
(21
×
21)
21.7
Seal rubber
(NBR)
25.4
±
0.15
Terminal protective cover
*1. Stainless steel lever
*2. Plastic roller
55
15
Two, 4.3
±
0.1
dia.
mounting holes
(21
×
21)
21.7
* Stainless steel lever
Seal rubber
(NBR)
Note: 1. Unless otherwise specified, a tolerance of±0.4 mm applies to all dimensions.
2. Operating characteristics are for when the Switch is operated from direction A.
3. Make sure that the permissible OT position is not exceeded.
Operating Characteristics
Operating force
OF
Release force
RF
Pretravel
PT
Overtravel
OT
Movement Differential MD
Free Position
FP
Operating Position
OP
Model
max.
min.
max.
min.
max.
max.
D4MC-5000
5.88 N
0.98 N
1.6 mm
5 mm
0.2 mm
---
21.8±1.2 mm
D4MC-5020
5.88 N
0.98 N
1.6 mm
5 mm
0.2 mm
---
33.4±1.2 mm
D4MC-5040
5.88 N
0.98 N
1.6 mm
5 mm
0.2 mm
---
33.4±1.2 mm
D4MC-1000
1.67 N
0.25 N
---
4 mm
3 mm
36 mm
25±1 mm
D4MC-1020
2.55 N
0.34 N
---
2.5 mm
1.7 mm
33 mm
25±1mm
D4MC-2000
1.96 N
0.39 N
---
5 mm
3 mm
51 mm
40±1 mm
3
D4MC
Short Hinge Roller Lever
D4MC-2020
53.4
34.7
14
A
12.7 dia.
×
7.5 *2
One-way Action Short Hinge Roller Lever
D4MC-3030
t=1 *1
53.4
34.7
Angle of roller
swing: 90
°
46.6R
OP
FP
OP
26.5
22.5
7
18.3
22 max.
19.5
FP
A
14
12.7 dia.
×
7.5 *2
t=1 *1
41R
26.5
22.5
7
18.3
22 max.
19.5
(10)
(10)
25.4
±
0.15
Terminal protective cover
*1. Stainless steel lever
*2. Plastic roller
55
15
Two, 4.3
±
0.1
dia.
mounting holes
(21
×
21)
21.7
Seal rubber
(NBR)
25.4
±
0.15
Terminal protective cover
*1. Stainless steel lever
*2. Plastic roller
55
15
Two, 4.3
±
0.1
dia.
mounting holes
(21
×
21)
21.7
Seal rubber
(NBR)
Note: 1. Unless otherwise specified, a tolerance of±0.4 mm applies to all dimensions.
2. Operating characteristics are for when the Switch is operated from direction A.
3. Make sure that the permissible OT position is not exceeded.
Operating
characteristics
Operating force
Release force
Pretravel
Overtravel
Movement Differential
Free Position
Operating position
Model
OF max.
RF mim.
PT max.
OT min.
MD max.
FP max.
OP
D4MC-2020
2.94 N
0.39 N
---
2 mm
1.5 mm
47 mm
40±1 mm
D4MC-3030
2.94 N
0.39 N
---
2 mm
1.5 mm
57.2 mm
50±1 mm
Molded Terminal Models (Not Approved by UL, CSA, or EN)
Use Switches with molded terminals in locations subject to dirt, dust, oil drops,
or high humidity. Molded terminals are available with all D4MC models.
Dimensions and operating characteristics are the same as the basic models.
Suffix by Location of Cable Outlet
Location of lead outlet
(Refer to left figure)
(1) Right-hand
(2) Left-hand
(3) Underside
Model
COM, NC, and NO
D4MC-@@@1
D4MC-@@@2
D4MC-@@@3
Note: To form the model numbers for molded terminals models, add the
numbers 1 to 3 in the table above to the end of the model number in
Ordering Information on page 1.
Cables Supplied
Specifications
(2)
(1)
Cables
(3)
Nominal
cross-sec-
tional area
mm
2
1.25
External
diameter
mm
Terminal
Cable length
connections
m
V.C.T.
(Vinyl cabtire cable)
Black: COM
3 conductor
White: NO
10.5 dia.
Red: NC
1, 3
Note: Add the VCT length to the end of the model number when ordering.
Consult with your OMRON representative for other types of cables and
for cables longer than 3 m.
How to Order
Example:
Standard type: D4MC-5020
Location of cable outlet: Underside
Length of cable: 1 m (V.C.T. lead)
When placing your order for the above Switch specify the model
number as D4MC-5023 VCT 1M
Terminal Protective Cover, Seal Rubber, and Rubber Packing
(The Switch is equipped with these 3 items as a standard.)
Rubber packing
Terminal cover
Seal rubber
•
ZC Terminal Cover (Product code: ZC55-0002H)
•
ZC Seal Rubber (Product code: SC-1404C)
•
ZC Rubber Packing (Product code: ZC55-0003F)
4
D4MC
Safety Precautions
Refer to
Safety Precautions for All Limit Switches.
Precautions for Use
Operating Environment
•
Seal material may deteriorate if a Switch is used outdoor or where
subject to special cutting oils, solvents, or chemicals. Always
appraise performance under actual application conditions and set
suitable maintenance and replacement periods.
•
Install Switches where they will not be directly subject to cutting
chips, dust, or dirt. The Actuator and Switch must also be protected
from the accumulation of cutting chips or sludge.
Not Suitable
Suitable
Rubber packing
Rubber packing
•
When mounting the Terminal Protective Cover to the case, align the
cover on the case and then press the cover down to mount it firmly.
If the cover is pressed down in an inclined position, rubber packing
will deform and thus affect the sealing capability.
Mounting
•
Constantly subjecting a Switch to vibration or shock can result in
wear, which can lead to contact interference with contacts,
operation failure, reduced durability, and other problems.
Excessive vibration or shock can lead to false contact operation or
damage. Install Switches in locations not subject to shock and
vibration and in orientations that will not produce resonance.
•
The Switches have physical contacts. Using them in environments
containing silicon gas will result in the formation of silicon oxide
(SiO
2
) due to arc energy. If silicon oxide accumulates on the
contacts, contact interference can occur. If silicon oil, silicon filling
agents, silicon cables, or other silicon products are present near the
Switch, suppress arcing with contact protective circuits (surge
killers) or remove the source of silicon gas.
•
When mounting the Switch with screws on a side surface, fasten
the Switch with M4 screws and use washers, spring washers, etc.,
to ensure secure mounting.
Mounting Holes
Two, 4.3-dia.
or M4 screw holes
25.4
±
0.15
Operating
Excessive dog angle, operating speed, or overtravel (OT) may
damage the actuator. Check that OT has a sufficient margin. The
actual OT should be rated OT
×
0.7 to 1.
•
When mounting the Panel Mount-type Switch (D4MC-5000, D4MC-
5020, or D4MC-5040) with screws on a side surface, remove the
hexagonal nuts from the actuator.
•
When mounting the panel mount type on a panel, be careful not to
tighten to an excessive torque. Tightening the screws to a torque
exceeding 4.91 N·m will cause the plunger to fail.
Mounting Hole Dimensions
D4MC-5000
12.5
+0.2
dia.
0
D4MC-5020, D4MC-5040
12.5
+0.2
dia.
0
5
+0.2
0
Handling
•
Do not expose the Switch to water exceeding +60°C or use it in
steam.
•
Do not use the Switch in oil or water.
•
An 8.5-dia. to 10.5-dia. cable can be applied as seal rubber for the
lead wire outlet. (Use two- or three-core cable of VCT1.25 mm
2
.)
•
When detaching the Terminal Protective Cover, insert a
screwdriver and apply a force in the opening direction. Do not use
excess force to remove the cover. Doing so may cause deformation
in the fitting section and reduce the holding force.
13
+0.2
0
Tightening Torque
A loose screw may cause malfunctions. Be sure to tighten each
screw to the proper tightening torque as shown in the table.
Appropriate tightening
No.
Type
torque
(1)
Terminal screw
0.78 to 1.18 N·m
2.94 to 4.92 N·m
(2)
Panel mounting screw
1.18 to 1.47 N·m
(3)
Side mounting screw
5
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