54200409-B datasheet, PDF - EEWORLD Datasheet

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54200409-B: DescriptionAutomotive connector 4W FEMALE HOUSING BLACK 2.8MM TERM SZ; CategoryThe connector Automobile connector; File Size589KB，1 Pages; ManufacturerAptiv; Environmental Compliance

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54200409-B Overview

Automotive connector 4W FEMALE HOUSING BLACK 2.8MM TERM SZ

54200409-B Parametric

Parameter Name	Attribute value
Maker	Aptiv
Product Category	automotive connector
product	Connectors
Number of locations	4 Position
Type	Female
Installation style	Wire
Termination type	Crimp
Wire gauge range	20 AWG to 12 AWG
series	APEX 2.8
Encapsulation	Bulk
application	Wire to Wire
color	Black
Description/Function	4 Female, Connector, APEX 2.8 mm, Black, Sealed
series	APEX
Features	Terminal Position Assurance (T.P.A.)
Shell material	Polyamide (PA)
Material	Ultramid A3EG7 Nylon 6/6 GF35
Number of rows	1 Row
type	Connector
Locking mechanism	CPA
Pitch	5.25 mm
Maximum operating temperature	+ 125 C
Minimum operating temperature	- 40 C
Factory packaging quantity	1

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10.90

10.10

( 27.30

( 32.60

#

0.25 )

-C-

)

(

0.75

)

0.65

( 1.30 )

( 5.25

) - 3X

#

0.10 )

( 0.85 )

( 0.90 )

( 45 )

$

XXXXXXX

DDDY-XX

( 22.2

( 36.85 )

#

0.55)

0.30

A B C

D

( 3.20

( 12.70

)

E

"H" DESIGNATES TEMP

CLASS 4 PART

(R

5.05

)

4.60

E

-B-

DETAIL

TERM. LOCK. FINGER

SCALE

5X

Y

( 9.25 )

TYPE A

( 1.20

#

0.10 )

4.50

(

)

4.35

( 0.55 )

( 1.40 )

SEE DETAIL

TYPE B

D

DIM"A"

SEE DWG #04707175

6A

CPA

PRE-ASSEMBLED POSITION

FCI 54200006

LAST 5 DIGITS OF 8 DIGIT P/N

& PART CHANGE LEVEL (PCL) OR

LAST 6 DIGITS OF 10 DIGIT OR OF PDS P/N

Z

PARTIAL

SECTION F-F

DETAIL

SCALE

Z

5X

TYPE C

TYPE D

VIEW WITH EXTENDED ARM CPA

(WEDGE REMOVAL POST)

1.7

0.9

MFG. DAILY DATE CODE

& ASSY

MACHINE NO. LETTERING MUST

BE LEGIBLE

( 3.9

2

WEDGE-FEMALE

PRE-ASSEMBLED

POSITION

FCI 54200442

(C 04707540)

( 4.50

7

(TERMINAL-FEMALE

FCI DWG C15004-CUST)

(C 04707167)

#

0.10 )

( 1.15

#

0.13 )

#

0.1 )

SEE DETAIL

Y

A

OPTIONAL

6.45

5.65

CPA

PRE-ASSEMBLED

POSITION

FCI 54200003

(C 04687739)

CIRCUIT NOS. 1 TO 4

ON THIS SURFACE

F

POLARIZATION OPTIONS

FULL SIZE

SHOWN W/CPA

6

XXXXXXX

DDDY-XX

XXXXXXX

DDDY-XX

40.10

#

0.75

3A

5

RETAINER

FCI 54200440

4

4A

RING-SEAL

FCI 54200459

(C 04707191)

SECTION

E-E

INSULATOR VIEWS

FOR REFERENCE ONLY

6.45

5.65

6

CPA

1

2

A

WEDGE FEMALE

CAVITY DETAIL VIEW

SECTION D-D

END SEAL

FCI DWG

C17019

1.7

0.9

B

1.7

0.9

6.45

5.65

2

A

WEDGE-FEMALE

C

6

XXXXXXX

DDDY-XX

CPA

SEE NOTE

WITHOUT CPA

SEE P/N CHART

ALL DIMENSIONS SAME

AS WITH CPA

A

SECTION A-A

XXXXXXX

DDDY-XX

INSULATOR

FEMALE

1

INSULATOR

FEMALE

37.8

CPA

6

1

INSULATOR - FEMALE

FCI DWG C17001-CUST

(C 04707175)

WEDGE-FEMALE

FULLY SEATED

#

0.1

( 9.15

#

0.10 )

37.80

3B

RING SEAL

FCI 54200449

7

#

0.65

( 9.15

#

0.10 )

H

4A

END SEAL

2

(TERMINAL-FEMALE 7

FCI DWG C15004-CUST)

(C 04707167)

3A

RING SEAL

(TERMINAL-FEMALE

FCI DWG C15004-CUST)

(C 04707167)

4B

END SEAL

FCI DWG

C17019

RETAINER

B

SEALED (PARTIAL) ASSEMBLY VIEW

SEE NOTE

SHIPPED WITHOUT END SEAL AND RETAINER

SECTION B-B

C

UNSEALED ASSEMBLY VIEW

SEE PART NUMBER CHART

SECTION C-C

SEAL POST

ORIENTATION

PARTIAL SECTION

END SEAL P/N 54200461

OR 54201469 SHOWN

H

5

CIRCUIT NUMBERS

FOR REFERENCE ONLY

ENGRAVED ON SIDE OF HOUSING

(CAVITY PLUG REF)

H-H

SECTION A-A

(FCI P/N 54200450)

(SEALED PLUG)

NOTES:

QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1

SPC DATA REQUIRED

ENGINEERING APPROVAL OF SUPPLIER SAMPLES

IS REQUIRED PRIOR TO AUTHORIZATION OF PART

PRODUCTION

CHANGES IN DESIGN COMPOSITION OR PROCESSING

FROM THE PART PREVIOUSLY APPROVED FOR PART

PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL

SEALED ASSEMBLY VIEWS

SEE P/N CHART

SHOWN WITH CPA'S

MATING PART NUMBER CHART

UNSEALED

D

NATURAL

UNSEALED

SEALED

BLACK

SEALED

UNSEALED

C

DK GREY

SEALED

BLACK

SEALED

UNSEALED

SEALED

B

LT GREY

SEALED

BLACK

SEALED

UNSEALED

SEALED

A

BLACK

SEALED

INDEX

TYPE

COLOR

SEALED/

UNSEALED

54200404N

54200404

54200412N

54200412

F915600

54200403N

54200403

54200411N

54200411

55200428

F815600

54200402N

54200450N

54200450

54200447N

54200422N

54200422

54200410N

54200410

54200495

54200480N

54200495

54200480

F715600

54200400N

54200400

INDEX-A

F851310

F333900

F030110

54200467N

54200467

54200409N

54200409

F512310

54200421N

54200421

F398500

INDEX-A

55200445

FCI

N/A

C 56038053

N/A

C 04707264

N/A

C 56038193

N/A

C 04707263

N/A

C 04688849

N/A

C 04707510

C 04801217AA

N/A

C 04759394AA

54200424,54200408

54200416

F225600

54200407

54200415

54200429

F125600

54200418,54200419

54200417,54200406

N/A

C 56042179,56038055

N/A

C 04707380

N/A

C 56038194

N/A

C 04707379

N/A

54200447N

54200450N

54200409N

54200410N

54200411N

54200412N

54200421N

54200422N

54200467N

FCI P/N'S

54200400N

54200403N

54200404N

54200402N

54200480N

54200400

54200403

54200404

54200450

54200409

54200410

54200411

54200412

55200428

54200421

54200422

54200467

54200495

54200480

55200445

F333900

F851310

F398500

F030110

F512310

F715600

F815600

F915600

C 04495870,04661922

C 04707209, T.B.D.

CUSTOMER P/N'S

N/A

WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN

ASSEMBLY PART NUMBER CHART

UNSEALED

F AU5T-14A464-HAA

F 4L3T-14A464-AA

W/O CPA

W/CPA

C 04759394AA

C 04868299AA

SEALED

W/O CPA

C 04759900AA

C 04801217AA

ALL THE SEALED CONNECTOR APPLICATIONS MUST BE USED WITH

CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN WALL X-LINK

20, 18, 16, 14, 12

& 10 GAGE WIRES ONLY UNLESS OTHERWISE

SPECIFIED SEE CHART (WIRE INSULATIONS

1.70 TO

4.09)

ALL NON-SEALED APPLICATIONS MAY BE

INSULATION 22 GAGE THROUGH 10 GAGE

PROVIDING THAT A TERMINAL GRIP FOR

COMBINATION IS SHOWN ON THE FEMALE

ASSEMBLY

PART NOS.

(SEALED)

USED WITH ANY WIRE

(EXCEPT AS NOTED)

THAT CORE/INSULATION

TERMINAL DRAWING

GM 13583477

GM 13580766

GM 13586744

C 04688849

C 56038052

C 56038193

C 56038053

C 04707510

C 04707262

C 04707256

C 04707263

C 04707264

C 04759251

N/A

MAX. INSULATION CRIMP WIDTH = 4.50

MAX. INSULATION CRIMP HEIGHT= 4.50

MAX. INSULATION DIA. =4.09 (10 GA THIN WALL)

MUST BE USED WITH FLUOROSILICONE END SEAL FCI P/N 54200430,

RETAINER

& PROPER GAGE TEFLON WIRES FOR METHANOL OR DIESEL

FUEL APPLICATIONS

USE WITH CAVITY PLUG FCI P/N 54200005. WHEN REQ'D

USE WITH 2.80MM APEX FEM. TERM. PER C15004-CUST SYMMETRICAL

ABOUT CENTERLINE FOR 180

$ORIENTATION

TEST METHOD PER SAE/USCAR-2 REV. 5, CONNECTOR ENGAGE

DISENGAGE WITH LATCH DEPRESSED FORCE NOT TO EXCEED 75N

FOR THIS SYSTEM

CPA SEATING FORCES - 40N MAXIMUM

&

DIRECT CONNECT APPLICATION

54200417

N/A

C 04707209

N/A

LH FUEL PUMP

N/A

F DU5T-14A594-AA

C 04707267,04495870

C 04661922,04707209

N/A

LOW PERM HDR

N/A

C 56038054

C 56042178

CLASS 3

ITEM

FCI P/N

54200431

CUSTOMER P/N

04707186

04688853

04707188

04707189

04707540

04707191

N/A

04687739

04707429

COLOR

BLK

LT GRY

DK GRY

NATURAL

AQUA

RED

GRN

LT BLU

BURNT

ORG

BRT RED

LT GRY

BRT YEL

BLK

RED

LT GRY

PART NAME (MAT'L)

INSULATOR-FEMALE (PA66 GF)

WEDGE-FEMALE;(PA66 GF)

RING SEAL;(SILICONE)

RING SEAL;(FLUOROSILICONE)

END SEAL;(SILICONE)

END SEAL;(SILICONE) HYBRID

END SEAL;(SILICONE)W/O HOLES

RETAINER;(PA66 GF)

CPA LATCH;(PA66 GF)

CPA WITH ARM EXTENSION

INDEX

A

B

C

D

CLASS 4

FCI P/N

55200442

F325600

F425600

F525600

55200443

*55200444

COLOR

BLACK

NATURAL

DK BLU

N/A

54200414,54200418

N/A

54200419,54200417

F 4L3T-14A464-AA

DIRECT CONNECT APPL.

54200414,54200418

C 04707256

54200419,54200417

N/A

F598500,F760600

N/A

54200420/F598500

F AU5T-14A464-HAA

REQUIRED

1

1 1 1 1

1

1 1 1

1 1

1

REQUIRED

1 1

1

1 1

1

1 1

1 1 1

1 1 1 1

1 1

1

1 1

1

1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

1

1 1

1

1 1

1 1 1 1 1 1 1 1 1 1

1

1 1 1 1

1 1

1

1 1 1 1 1 1 1 1 1 1

1

REQUIRED

1

1 1 1 1

54200435

54200433

54200434

54200442

54200459

54200449

(WAS C17007)

WEDGE SEATING FORCES - 100N MAXIMUM

SUPPLIER, MOLD

& CAVITY I.D. MUST BE LEGIBLE

DIRECT CONNECT APPLICATION

F025600

54200405

54200423

1 1 1 1 1 1 1 1 1 1 1

C 04759900AA

N/A

C 56038052

INDEX-A

GM 13586744

GM 13580766

GM 13583477

N/A

C 04868299AA

N/A

C 04707262

N/A

C 04759251

N/A

INDEX-A

N/A

CUSTOMER

54200420/F598500

ANNUAL QUALITY REQUIREMENTS:

IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER

FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT

&

ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2

& PF-9600

ALL NON-REFERENCE DIMENSIONS ARE REQUIRED

54200428

54200429

54200461

54200469

54200458

54200440

54200003

54200006

*55200439

DK BLU

1 1 1 1

- USE INDEX A, BLACK SEALED AND UNSEALED FOR ALL AFFECTED

INSULATOR CAVITIES

- CURRENT PRODUCTION TOOLING

- POINT OF LAST RUN

SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL

DIRECT CONNECT INDEX-A

F860600/DIR CONNECT

54200413,54200426

54200413

54200425

F498500

54200426,54200427

54200468

55200446

FCI

N/A

SOLID STATE RELAY

N/A

C 04707266,04759236

N/A

C 04759253

N/A

C 04759236, 56042441

C 04759236AB

N/A

CUSTOMER

22 TO 10

SEE NOTES

P

L

U

G

20,18,16

OR 14

3 3 3 3

U U U U

3 3 3

U U U

3 3

U U

3

U

1 1 1

55200438

54200008

NATURAL

1 1 1 1

MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS:

PF-9600 PERFORMANCE (CHRYSLER) EXCEPT AS NOTED ABOVE

PS-7300 QUALITY ASSURANCE (CHRYSLER)

PS-4480-CEK-4 (CHRYSLER) PART I.D. (G-009-2 YNA)

PS-9065 REGRIND (CHRYSLER), (G-009-3 YNA)

PS-9227 DATA EXCHANGE (CHRYSLER),(G-009-7 YNA)

PS-10052 INFORMATION SECURITY (CHRYSLER)

THIS DRAWING (H59003) REPLACES CHRYSLER DRAWING

NUMBER 04707254 LEVEL "R"

CHRYSLER DRAWING IS FOR REFERENCE ONLY

FCI P/N WITH SUFFIX "N" DESIGNATES

ASSEMBLIES W/O CPA

P/N'S WITH BURNT ORANGE END SEAL CAN BE USED

WITH 12 OR 14 GAGE IN ANY COMBINATION OR ORDER

OR WITH THREE 12 GAGE AND ONE 18 GAGE

OR ONE 16 GAGE WIRE (ONE END)

1 1

3 3 3 3 3 3 3 3 3 3 3

U U U U U U V X AB U V

20

14

20

14

12

10

12

10

12

10

12

10

20

14

20

14

12

10

18

14

18

14

12

10

3

Y

12

10

12

10

20

14

20

14

3

U

3 3 3 3 3 3 3 3 3 3

U AB U U U U U U U U

CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV 5

PART CHANGE LEVEL (PCL)

1

4 4 4 4

W W W W

20 TO 14

F16

R23

E19

11-00313

B14

12-00340

11930

E16

ADDED P/N F512310 FOR YAZAKI PLUG APPLICATION, P/N F851310

FOR GM 13586744 WITH EXTENDED ARM CPA AND ASSEMBLY VIEW

MATERIAL PA66 GF WAS (NYLON) VIEW ADDED FOR CIRCUIT LOCATIONS ADDED

& PLAN

P/N DU5T-14A594-AA FOR FORD DELETE CAP PLUG APPLICATION POL TYPE B

REVISED AND REDRAWN IN PDS SEE REV X FOR PREVIOIUS CHANGES.

P/N F030110 AND GM P/N 13583477 WITHOUT CPA ADDED

FEMALE ASSEMBLY

PART NUMBERS

MATING ASSEMBLY PART NUMBER

FOR REFERENCE ONLY

CUSTOMER LEGENDS:

CHRYSLER

- C

FORD -

- F

GENERAL MOTORS - GM

P

L

U

G

SAME AS PARTS

WITH CPA'S

2

3

4

*SEALS BAKED AT 450

F FOR 5 HOURS DURING

$

CONTINUOUSLY INTRODUCED FRESH AIR TO DRIVE

OFF VOLITIES

FORD PART NUMBERS ARE LISTED FOR REFERENCE

ARE PPAP'D TO FORD 4L3T-14A464-AA DRAWING

MUST USE WIRE SIZES AS SPECIFIED FOR CIRCUIT LOCATION

SHOWN: FOR EXAMPLE 12 OR 10 AWG, 20 TO 14 OR 18 TO 14

AWG

WIRE

GAUGE

APEX 2.8 MM

#

0.1

-

# $

2

-

SEE CHART

A-047

G36004, H59012

-

A0

WIRE GAGE

CIR

NO.

2005-05-25

2012/03/15

RAJKUMAR

Sucha SIAN

Frank HOLUB

Jeff CAMPBELL

CHART- ASSEMBLY

4WAY FEMALE

2.80MM APEX CONNECTOR SYSTEM

WT-234, 6243

-

H59003

AB

-

1

FCI

VENDOR

52772 OR 52772 H

VENDOR CODE

SEE CHART

P/N

SERIAL RELEASED

See Table

-

2012/03/15

H59003

4

54200409-B Related Products

	54200409-B	54200410	54200412	54200404-B	54200402N-B
Description	Automotive connector 4W FEMALE HOUSING BLACK 2.8MM TERM SZ	Automotive Connectors 4W FEMALE HOUSING LT GRAY 2.8MM TRM SZ	Automotive Connectors 4W FEMALE HOUSING NATURAL 2.8MM TRM SZ	Automotive connector APEX 2.8,4WF	AUTOMOBILE CONNECTOR 4WAY FEMALE HOUSING LT GRAY 2.8MM TRM SZ
Product Category	automotive connector	Automotive Connectors	Automotive Connectors	automotive connector	automotive connector
Type	Female	Connector	Connector	Female	Female
Material	Ultramid A3EG7 Nylon 6/6 GF35	Ultramid A3EG7 Nylon 6/6 GF35	Ultramid A3EG7 Nylon 6/6 GF35	Polyamide (PA)	Polyamide (PA)
Maker	Aptiv	-	-	Aptiv	Aptiv
product	Connectors	-	-	Connectors	Connectors
Number of locations	4 Position	-	-	4 Position	4 Position
Installation style	Wire	-	-	Wire	Wire
series	APEX	-	-	APEX	APEX
Encapsulation	Bulk	-	-	Bulk	Bulk
color	Black	-	-	Natural	Light Gray
Description/Function	4 Female, Connector, APEX 2.8 mm, Black, Sealed	4 Female, Connector, APEX 2.8 mm, Light Grey, Sealed	4 Female, Connector, APEX 2.8 mm, Natural, Sealed	-	-
Number of rows	1 Row	-	-	1 Row	1 Row
Pitch	5.25 mm	5.25 mm	5.25 mm	-	5.25 mm
Maximum operating temperature	+ 125 C	-	-	+ 125 C	+ 125 C
Minimum operating temperature	- 40 C	-	-	- 40 C	- 40 C
Factory packaging quantity	1	-	-	1	1

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