AMPMODU Interconnection System
AMPMODU .025 [0.64] Square Interconnection System
AMPMODU Headers and Receptacles, .100 [2.54] Centerline
87605-1
Bulkhead
Header
6-535541-0
SR Top Entry
6-146281-0
SR VT BA
6-146490-5
DR Stacking
Header
6-146293-0
SR VT-RET BA
6-534237-8
SR Top Entry
87220-8
SR VT
87227-5
DR VT
6-146257-0
DR VT BA
7-146268-5
DR VT-RET BA
6-534206-0
DR Top Entry
102699-4
DR AP
5-103166-3
DR RA
103336-5
SR AP
103577-3
5-103168-3
DR VT
AMPMODU
Interconnection System
87230-6
DR RA
87232-9
SR RA
5535512-1
DR HORZ
103542-9
DR AP
5-103164-3
3/4 DR RA
534267-1
DR Outrigger DE
5-102203-7
SR RA
5-146427-5
Legend:
DR RA-RET BA
SR
Single Row
5535676-9
DR
Double Row
SR HORZ
VT
Vertical
RA
Right Angle
RET
Retention Feature
AP
ACTION PIN
BE
Bottom Entry
3/4
3-Sided-Shrouded Header
BA
Breakaway
TR
Triple Row
SMT Surface Mount
HORZ Horizontal
DE
Dual Entry
6-146308-0
DR RA BA
5-103414-8
SR VT
6-534998-3
DR Top Entry
6-146306-0
SR RA-RET BA
5
5-146304-6
SR RA
5-87879-7
SR Bottom Entry
For drawings, technical data or samples, contact your Tyco Electronics sales engineer or call the Tyco Electronics Product Information Center: 1-800-522-6752
Note:
All part numbers are RoHS compliant.
85
Catalog 1307819
Revised 8-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
AMPMODU Interconnection System
AMPMODU .025 [0.64] Square Interconnection System
(Continued)
AMPMODU Headers and Receptacles, .100 [2.54] Centerline
5-146132-4
SR VT SMT
6-146474-0
SR Stacking Header
5-146134-9
DR VT SMT
5-147720-9
SR Outrigger DE
5-535542-3
DR DE
5-103817-2
TR VT
1-147070-1
.045 Sq. Continuous Post
5147722-9
SR HOR2 SMT
AMPMODU
Interconnection System
5-147738-5
SR VT SMT DE
1-147333-1
.025 Sq. Continuous Post
Legend:
SR
Single Row
DR
Double Row
VT
Vertical
RA
Right Angle
RET
Retention Feature
AP
ACTION PIN
BE
Bottom Entry
3/4
3-Sided-Shrouded Header
BA
Breakaway
TR
Triple Row
SMT Surface Mount
HORZ Horizontal
DE
Dual Entry
5147721-4
SR HORZ SMT
6-147105-0
DR VT SMT DE
5
For drawings, technical data or samples, contact your Tyco Electronics sales engineer or call the Tyco Electronics Product Information Center: 1-800-522-6752
Note:
All part numbers are RoHS compliant.
86
Catalog 1307819
Revised 8-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
AMPMODU Interconnection System
AMPMODU .025 [0.64] Square Interconnection System
The AMPMODU intercon-
nection system provides
interconnections with a
unique modular concept,
utilizing precision formed
receptacle contacts and
mating posts.
Mating of the post and
receptacle contacts of
this system is very tolerant.
This is made possible by
a post with a burr-free
lead-in and a receptacle
contact featuring double
cantilever beams and anti-
overstress stops.
AMPMODU receptacle
contacts and posts categori-
cally fall into three general
classifications of products,
which include: board
mounted posts and recepta-
cle assemblies, post headers
and wire-applied contact
housings for crimp snap-in
pin and receptacle contacts.
Board mounted receptacle
assemblies are available in
various geometries, offering
packaging interconnections
that include perpendicular,
parallel and stacking
capabilities.
Crimp snap-in pins for
26-22 AWG [0.12-0.4 mm
2
]
wire and crimp snap-in
receptacles for 32-20 AWG
[0.03-0.6 mm
2
] wire provide
excellent discrete wire
terminations. Housings for
these contacts provide ease
of handling terminations in
high density applications.
Machine applied termina-
tions, through matched
application equipment, are
geared for virtually any pro-
duction volume requirement,
for the lowest possible
applied cost.
AMPMODU mating posts
are supplied typically as
headers. They are available
in various populations to
meet the interconnection
and packaging require-
ments of most systems.
However, in instances where
packaging configurations
do not lend themselves to
the economies of headers,
Tyco Electronics can pro-
vide application equipment
for the discrete location of
individual posts.
Looking at the electronic
industry's standard “levels of
packaging,” the AMPMODU
.025 [0.64] square intercon-
nection system is primarily
used in levels three and four.
In level three it is used as
a connection between two
or more printed circuits.
A mother/daughter board
connection is typical. In
level four it is used as a
connection between two
subassemblies, such as a
power supply and an asso-
ciated subassembly.
It is also important to note
this product can serve as an
interconnection in more than
one level, depending on the
application.
The .025 [0.64] square
interconnection system
offers the most complete
line of post/receptacle pack-
aging products available
today. This system, rated at
3 amperes per contact, has
been used by almost every
industry and marketplace
over the last decade and is
one of the oldest, most ver-
satile and reliable intercon-
nection systems employing
.025 [0.64] square packag-
ing technology.
AMPMODU .025 Square
Interconnection System
Terms Explained
Receptacle Contacts
The AMPMODU receptacle
cross-section is primarily
rectangular, with rounded
corners. Two integral canti-
lever beams contact the
mating square or round
male posts. Deflection of
these spring members is
limited by anti-overstress
stops, and excessive per-
manent deformation is pre-
vented. This feature allows
a wide range for
tolerance of misalignment
of mating contacts.
The configuration of the
receptacle completely
encloses the spring members
preventing damage during
handling and assembly and
makes the system compati-
ble with automatic applica-
tion techniques.
Note:
Application of a contact lubricant is part
of the manufacturing process of all AMPMODU
tin-plated crimp products. However, it is not
part of the manufacturing process of products
that customers will solder, then clean. For
these products, Tyco Electronics recommends
that customers use contact lubricant. See the
Tyco Electronics web page for further
information.
Insulation
Support
Barrel
Wire
Crimp
Barrel
Rugged—self-
supporting
one-piece
contact body
5
Reliability—dual
cantilever spring
contact design
and built-in
anti-overstress
Wide
Misalignment
Tolerance
Wire entry for post to
receptacle misalignment
Offers standard, intermediate and
high pressure contact forces
Cantilever
Beams
Anti-overstress
Receptacle-Closed
Entry Housing Design
The closed entry housing
style better eliminates the
chance of a mating post
stubbing on the edges of
the receptacle contact.
Catalog 1307819
Revised 8-08
www.tycoelectronics.com
Contact edges
enclosed in
plastic
Contact edges
enclosed in
plastic
Closed Entry
Metallic
post stop
Access Way
87
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
AMPMODU Interconnection System
Wire-to-Board, .100 [2.54] Centerline Products
Wire Sizes
Wire Size
AWG
[mm
2
]
20
0.5-0.6
22-30
0.3-0.05
32
0.03
Product Family
Locking Clip, Mod. IV IV V MT, Short Point
, .v, ,
Locking Clip, Mod. IV IV V MTE, MT, Short Point
, .v, ,
Mod. IV IV V Short Point
, .v, ,
Contact Platings
Platings
.000015
[0.00038]
Gold
.000030
[0.00076]
Gold
.000050
[0.00127]
Gold
Tin
Product Family
Mod. IV IV V MTE, MT, Short Point
, .v, ,
Locking Clip, Mod. IV IV V MTE, MT, Short Point
, .v, ,
Locking Clip, Mod. IV IV V MT
, .v, ,
Locking Clip, Mod. IV IV V MTE, MT, Short Point
, .v, ,
Mating Post Lengths
Post Lengths
.210-.283
[5.33-7.19]
.205-.283
[5.21-7.19]
.185-.283
[4.70-7.19]
.256-.323
[6.50-8.20]
.251-.323
[6.38-8.20]
.231-.323
[5.87-8.20]
.222-.273
[5.64-6.93]
.200-.273
[5.08-6.93]
.200-.250
[5.08-6.35]
.169-.259
[4.29-6.58]
.273-.350
[6.93-8.89]
.200-.277
[5.08-7.04]
Product Family
Mod. IV (.600 [15.24] Profile Height)
Mod. IV (.600 [15.24] Profile Height)
.v
Mod. V (.600 [15.24] Profile Height)
Mod. IV (.645 [16.38] Profile Height)
Mod. IV (.645 [16.38] Profile Height)
.v
Mod. V (.645 [16.38] Profile Height)
MT Assembly with Standard Pressure Contacts
MT Assembly with High Pressure Contacts
MTE Assembly
Short Point Connector Assembly
Locking Clip (Connector Assembly)
Locking Clip (Single Contact)
5
Application Tooling
Application Tooling
Description
Manual Hand Tools (Wire Crimp)
Manual Hand Tools (IDC)
AMP-O-MATIC Stripper/Crimper
Machines with Applicator
CHAMPOMATOR
Model 2.5 Machine
CHAMPOMATOR
Model 3A Machine
AMP-O-LECTRIC
Machines with Applicator
Pneumatic Hand Tools
IDC Electric Power Unit
Tube-Fed Ribbon
Cable Machine
AMPOMATOR CLS Machines
Discrete Wire Machine
Manual Arbor Tool
Pneumatic Arbor Tool
Mod. IV,
IV.v, V
MT
Product Family
Locking
Short
MTE
Clip
Point
Level V
Wire-to-Board
Products
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
88
Catalog 1307819
Revised 8-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
AMPMODU Interconnection System
Board-to-Board Solutions Guide, .100 [2.54] Centerline Products
Problem or Concern
Tyco Electronics'
Potential Solution
HEADERS
Retention Feature:
Unshrouded
Shrouded
Shrouded
HEADERS:
Standard Profile
Single-Row
Vertical Headers
and Receptacles
(Page Ref.)
102
—
115
Single-Row
Right-Angle Headers,
Horizontal Receptacles
(Page Ref.)
103
—
116
Double-Row
Vertical Headers
and Receptacles
(Page Ref.)
198
104, 199
117-121
Double-Row
Right-Angle Headers,
Horizontal Receptacles
(Page Ref.)
199
105, 200
122-128
Headers Float Off Board
Soldering Operation
Header Contacts Damaged
During Manufacturing
Operation or In-Field Use
Board/Backplane Requires
High Temperature Surface-
Mount Compatibility
Application Requires Board
Guidance, Polarization and/or
Blind-Mate Capability
Reduction in Parallel
Board-to-Board Stack Height
Necessary (Refer to Parallel
Stack Guide on Page 62.)
Soldering Problems with
Thru-Hole Bottom Entry
Receptacles (Must Mask
Post Holes in Board During
Soldering Operation)
Application Requires
Connectors to be End-to-End
Stackable on .100 [2.54] Grid
Press-Fit ACTION PIN POST
HEADERS:
Unshrouded
146
Shrouded
—
Machine Applied
163, 164
Posts
Surface-Mount Compatible Thru-Hole:
HEADERS:
Unshrouded
102*
Shrouded
—
(Low Profile)
RECEPTACLES
—
Surface-Mount:
HEADERS
109*
RECEPTACLES
187, 188
Two-Piece Family: w/Guide Posts:
HEADERS
—
RECEPTACLES
—
Mod IV Low Profile
RECEPTACLES:
TOP ENTRY:
Thru-Hole
178
Surface-Mount
—
BOTTOM ENTRY:
Thru-Hole
177
Surface-Mount
—
DUAL ENTRY
Thru-Hole
181
Surface Mount
187, 188
RECEPTACLES:
Bottom Entry
Outrigger
181
(Separate Holes for
Receptacle Leads
and Mating Leads)
End-to-End Stackable:
HEADERS
(Unshrouded):
Thru-Hole
93, 102
Thru-Hole*
102*
Surface-Mount
109*
RECEPTACLES:
Thru-Hole
175, 177, 178, 181
Surface Mount
188
—
—
147
148, 149, 199
—
—
103*
—
—
—
172
—
—
104*
130* 137*
,
196*
110
189-192
198, 199
196*
105*
138*
195*
—
173
200
195*
—
—
—
—
—
—
179, 180*
—
—
—
182-184
189-192
—
—
—
—
—
—
.100 [2.54] Centerline
Products
—
182
—
94, 95, 103*
103*
—
169*
172
96, 97, 104*
104*
110*
176, 179, 180*, 182*, 183, 184
191, 192
98. 99. 105
108*
—
170
173
*High temperature compatible version, refer to page ref. listed.
Wire-to-Board Solutions Guide, .100 [2.54] Centerline Products
Customer Requirement
Application Requires
Guidance, Polarization
Wire-to-Wire Application
Wire-to-Wire Application (Latched)
Wire-to-Wire Application (Through Panel)
High Vibration and Shock Applications
Printed Circuit Board Polarization
Board Requires Surface Mount Capability
Need to mate to
AMP-LATCH Eject Headers
Need to Minimize Strain to Cable
Application Requires
Self-Retaining Contacts
Header Secured to Board
During/Prior to Soldering
Mate to Unshrouded Header
with Retention Requirements
Multiple Cables to be
Common to One Header
Right-Angle Cable Dress
Application Requires Crimp
Contacts and MTE Housings
Housings and End-to-End and
Side-to-Side Stackable
Connector Must Mate to
Post Lengths of .169 [4.29] Min.
Tyco Electronics' Potential Solution
Mod IV Polarized Housing
MTE Latched Receptacle and Header
MT with Polarizing Covers
Short Point Polarized Housing
Mod IV Receptacle Contacts and Pins
MTE Latched Receptacle and Shrouded Pin Assembly
MTE Panel Mount
Locking Clip Contacts and Housings
MTE Header with PC Board Orientation Peg
MTE Surface Mount Headers
MTE High Temperature Compatible Headers
Mod IV Ejection Housing
MT with Eject Covers
Mod IV Housing with Strain Relief
Locking Clip Contacts
MTE Headers with Post Retention or Holddowns
Mod IV plain Housing with Mod V Contacts
MTE with High Pressure Contacts
MTE Coupling Shroud, Double- or Single-Row
MT with Hermaphroditic Covers
Short Point Contacts
Short Point Double-Row Housing,
MTE Plain Housing
Short Point Contacts
Catalog Page(s)
220
230, 231, 244-250
256-258
224
211-213
230, 231, 236, 237
242
207-209
248, 249
251, 252
249, 250
220
256-259
218, 219
207, 298
244-250
213, 214, 216
234, 235
240, 241
229, 256, 257, 259
222
223, 228, 229
222
5
89
Catalog 1307819
Revised 8-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
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