Standard
Terminal Block
FEATURES
OUTPUT CURRENT UP TO 25A
2:1 WIDE INPUT VOLTAGE RANGE
HIGH EFFICIENCY UP TO 93%
NO MINIMUM LOAD
SOFT-START
ADJUSTABLE OUTPUT VOLTAGE
UNDER-VOLTAGE LOCKOUT
•
INPUT REVERSE PROTECTION
•
INDUSTRY STANDARD HALF-BRICK FOOTPRINT
•
SIX-SIDED CONTINUOUS SHIELD
•
INPUT TO OUTPUT BASIC INSULATION
•
BUS TERMINAL BLOCK OPTION
OPTIONS
Positive logic remote ON/OFF
Pin length
Terminal block
Heat-sink
Terminal block with EMC filter
APPLICATIONS
Wireless Network
Telecom/ Datacom
Industry Control System
Distributed Power Architectures
Semiconductor Equipment
DESCRIPTION
HAE100-SERIES DC/DC converters provide up to 100 watts of output power in an
industry standard half-brick package and footprint. All models feature a wide input
range and adjustable output voltage.
T E C H N I C A L S P E C I F I C AT I O N
OUTPUT SPECIFICATIONS
Output power
Voltage accuracy
Voltage adjustability (Note 7)
Minimum load
Line regulation
Load regulation
Remote sense (Note 8)
Ripple and noise
Temperature coefficient
Transient response recovery time
Over voltage protection threshold
Over current protection threshold
Short circuit protection
All specifications are typical at nominal input, full load and 25℃ otherwise noted
GENERAL SPECIFICATIONS
100Watts, max.
Full load and Vin, nom
±1%
+10%, -20%
0%
LL to HL at FL
See table
No Load to Full Load
See table
10% of Vout, nom
20MHz bandwidth
See table
±0.02%/
℃,
max.
25% load step change
200μS
(Hiccup)
115% ~ 130% of Vout, nom
110% ~ 140% of Iout Rated
Hiccup, automatics recovery
12V nominal input
24V nominal input
48V nominal input
12V nominal input
24V nominal input
48V nominal input
12V nominal input
24V nominal input
48V nominal input
9 – 18VDC
18 – 36VDC
36 – 75VDC
8.5VDC
17.5VDC
35.5VDC
7.5VDC
16VDC
34VDC
Pi type
36VDC
50VDC
100VDC
Parallel diode
25mS, typ.
25mS, typ.
Efficiency
See table
Input to Output (Basic insulation)
2250VDC, min.
Isolation voltage
Input (Output) to Case
1600VDC, min.
Isolation resistance
109ohms, min.
Isolation capacitance
2500pF, max.
Switching frequency
300KHz, typ.
Design meet safety standard
IEC60950-1, UL60950-1, EN60950-1
Case material
Metal
Base material
FR4 PCB
Potting material
Silicon (UL94-V0)
2.40 X 2.28 X 0.50 Inches
Dimensions
(61.0×57.9×12.7 mm)
Weight
97g (3.42oz)
BELLCORE TR-NWT-000332
1.010 x 106 hrs
MTBF (Note 1)
MIL-HDBK-217F
7.416 x 104 hrs
INPUT SPECIFICATIONS
Input voltage range
ENVIRONMENTAL SPECIFICATIONS
Operating ambient
Without Heat-sink
-40℃ ~ +35℃ (without derating)
temperature (Note10)
+35℃ ~ +77℃
(with derating)
(For 3.3,5,12,15Vout) With Heat-sink
-40℃ ~ +50℃ (without derating)
Start-up voltage
(0.24” Height)
+50℃ ~ +82℃
(with derating)
Operating ambient
Without Heat-sink
-40℃ ~ +30℃ (without derating)
temperature (Note10)
+30℃ ~ +81℃
(with derating)
Shutdown voltage
(For 24,28,48Vout)
With Heat-sink
-40℃ ~ +44℃ (without derating)
(0.24” Height)
+44℃ ~ +85℃
(with derating)
Input filter
Maximum case temperature
105℃
Input surge voltage 100mS max
12V nominal input
Over temperature protection
115℃
24V nominal input
Storage temperature range
-55℃ to +125℃
48V nominal input
Thermal impedance without Heat-sink
6.7
℃
/watt
Input reverse protection (Note 9)
(Note 11)
with 0.24" Height Heat-sink
5.4
℃
/watt
Vin, nom and
Power up
with 0.45" Height Heat-sink
4.7
℃
/watt
Start up time
constant resistive load Remote ON/OFF
Thermal shock
MIL-STD-810F
Remote ON/OFF (Note 6)
MIL-STD-810F
(Negative logic) (Standard)
DC-DC ON
Short or 0V < Vr < 1.2V Vibration
5% to 95% RH
DC-DC OFF
Open or 3V < Vr < 12V Relative humidity
(Positive logic) (Option)
DC-DC ON
Open or 3V < Vr < 12V
EMC CHARACTERISTICS
(Note 12)
DC-DC OFF
Short or 0V < Vr < 1.2V
EN55022
Class A
Input current of Remote control pin Vin(nom)
-0.5mA ~ 1mA EMI
Remote off input current
Vin(nom)
3mA
Air
± 8KV
ESD
EN61000-4-2
Perf. Criteria A
± 6KV
Contact
Radiated immunity
EN61000-4-3
10 V/m Perf. Criteria A
Fast transien
EN61000-4-4
± 2KV Perf. Criteria A
Surge
EN61000-4-5
± 1KV Perf. Criteria A
Conducted immunity
EN61000-4-6
10 Vr.m.s Perf. Criteria A
Page 1 of 5 Issued Date：2009/01/13
Model
Number
HAE100-12S3P3
HAE100-12S05
HAE100-12S12
HAE100-12S15
HAE100-12S24
HAE100-12S28
HAE100-12S48
HAE100-24S05
HAE100-24S12
HAE100-24S15
HAE100-24S24
HAE100-24S28
HAE100-24S48
HAE100-48S05
HAE100-48S12
HAE100-48S15
HAE100-48S24
HAE100-48S28
HAE100-48S48
Input
Range
9 – 18 VDC
9 – 18 VDC
9 – 18 VDC
9 – 18 VDC
9 – 18 VDC
9 – 18 VDC
9 – 18 VDC
18 – 36 VDC
18 – 36 VDC
18 – 36 VDC
18 – 36 VDC
18 – 36 VDC
18 – 36 VDC
36 – 75 VDC
36 – 75 VDC
36 – 75 VDC
36 – 75 VDC
36 – 75 VDC
36 – 75 VDC
(4) (5)
(4)
Output Current
Input Current
Output
Line
Load
Output
Eff
Voltage
Min. load Full load
Regulation Regulation Ripple & Noise
No Load
(3)
Full Load
(2)
(%)
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
48 VDC
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
0 mA
25 A
20 A
8.4 A
6.7 A
4.2 A
3.6 A
2.1 A
25 A
20 A
8.4 A
6.7 A
4.2 A
3.6 A
2.1 A
25 A
20 A
8.4 A
6.7 A
4.2 A
3.6 A
2.1 A
7 mV
10 mV
24 mV
30 mV
48 mV
56 mV
96 mV
7 mV
10 mV
24 mV
30 mV
48 mV
56 mV
96 mV
7 mV
10 mV
24 mV
30 mV
48 mV
56 mV
96 mV
10 mV
15 mV
30 mV
38 mV
48 mV
56 mV
72 mV
10 mV
15 mV
30 mV
38 mV
48 mV
56 mV
72 mV
10 mV
15 mV
30 mV
38 mV
48 mV
56 mV
72 mV
75 mVp-p
75 mVp-p
100 mVp-p
100 mVp-p
200 mVp-p
200 mVp-p
300 mVp-p
75 mVp-p
75 mVp-p
100 mVp-p
100 mVp-p
200 mVp-p
200 mVp-p
300 mVp-p
75 mVp-p
75 mVp-p
100 mVp-p
100 mVp-p
200 mVp-p
200 mVp-p
300 mVp-p
200 mA
210 mA
210 mA
210 mA
100 mA
100 mA
100 mA
90 mA
185 mA
185 mA
185 mA
85 mA
85 mA
85 mA
80 mA
90 mA
90 mA
90 mA
40 mA
40 mA
40 mA
7.768 A
9.311 A
9.385A
9.358A
9.492A
9.492A
9.492A
3.841 A
4.554 A
4.590A
4.577 A
4.641A
4.641A
4.641A
1.920 A
2.277 A
2.295A
2.288 A
2.320A
2.320A
2.320A
90
91
91
91
90
90
90
91
93
93
93
92
92
92
91
93
93
93
92
92
92
HAE100-24S3P3 18 – 36 VDC
HAE100-48S3P3 36 – 75 VDC
Note
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40
℃
.
MIL-HDBK-217F Notice2 @Ta=25
℃
, Full load(Ground, Benign, controlled environment).
2. Maximum value at nominal input voltage and full load.
3. Typical value at nominal input voltage and no load.
4. Typical value at nominal input voltage and full load.
5. The ripple and noise of output voltage 48V is measured with a 2.2μF/100V X7R MLCC;
The ripple and noise of other output voltage is measured with a 4.7μF/50V X7R MLCC.
6. The remote ON/OFF control pin voltage is referenced to –Vin. The positive logic and pin length (DIM.) are optional.
To order positive logic ON-OFF control of standard product add the suffix -P (Ex: HAE100-48S05-P).
7. Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and
+SENSE pins for trim up or between TRIM and –SENSE pins for trim down. To calculate the value of the resistor R
U
and R
D
for a particular output
voltage uses the following equation:
(
100
+ Δ
%
)
−
(
100
+
2
Δ
%
)
⎞
K
Ω
⎛
V
R
U
= ⎜
OUT
⎟
⎜
⎟
Δ
%
1.225
Δ
%
⎝
⎠
⎛
100
⎞
R
D
= ⎜
−
2
⎟
K
Ω
⎝ Δ
%
⎠
8. Maximum output deviation is +10% inclusive of remote sense. If remote sense is not being used, the +SENSE should be connected to its
corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT.
9. Internal fusing is not included, so we suggest to use an input line fuse.
10. Test condition with vertical direction by natural convection (20LFM).
11. Heat-sink is optional and P/N: 7G-0021A-F, 7G-0022A-F, 7G-0023A-F, 7G-0024A-F.
12. The HAE100 series meets EMC characteristics only with external components connected before the input pin to the converter. If customer only
need to meet EN61000-4-4, EN61000-4-5 ,an external input filter capacitor is required
The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ
13. CASE GROUNDING：When you connect the case pin and the four screw bolts to shield plane, the EMI could be better reduced.
Page 2 of 5 Issued Date：2009/01/13
HAE100-48S05 Derating Curve
OUTPUT POWER (%)
OUTPUT POWER (%)
100
80
60
40
20
0
-40
-20
0
20
40
60
80
100
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
HAE100-48S05 Derating Curve
With 0.24" Height Heat-sink (Note 11 )
OUTPUT POWER (%)
100
80
60
40
20
0
-40
-20
0
20
40
60
80
100
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
HAE100-48S05 Derating Curve
With 0.45" Height Heat-sink (Note 11 )
100
80
60
40
20
0
-40
-20
0
20
40
60
80
100
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
AMBIENT TEMPERATURE (℃)
HAE100-48S05
Efficiency VS Input Voltage
AMBIENT TEMPERATURE (℃)
HAE100-48S05
Efficiency VS Output Load
AMBIENT TEMPERATURE (℃)
96
94
92
90
88
86
84
100
95
EFFICIENCY(%)
EFFICIENCY(%)
36
40
44
48
52
56
60
64
68
72
90
85
80
75
70
65
60
55
50
10
20
30
40
50
60
70
80
90
100
INPUT VOLTAGE (V)
OUTPUT LOAD (% of Full Load)
EMI Filter For EN 55022 Class B Recommendation
Recommended Filter for EN55022 Class B Compliance
The components used in the above figure, together with the manufacturers’ part numbers for these components, are as follows:
C1,C5
HAE100-12SXX
TBD
C2,C3,C4,C6,C7
TBD
4.7μF/50V
1812 MLCC
2.2μF/100V
1812 MLCC
C8
TBD
1000pF/3KV
1808 MLCC
1000pF/3KV
1808 MLCC
C9
TBD
1000pF/3KV
1808 MLCC
4700pF/3KV
1812 MLCC
C10,C11,C12,C13
TBD
10nF/2KV
1812 MLCC
10nF/2KV
1812 MLCC
C14,C15
TBD
1000pF/3KV
1808 MLCC
1000pF/3KV
1808 MLCC
L1
TBD
Common Choke
PMT-073 305μH
Common Choke
PMT-064 1400μH
L2
TBD
Common Choke
PMT-073 305μH
Common Choke
PMT-072 156μH
HAE100-24SXX 100μF/50V
HAE100-48SXX 100μF/100V
Recommended EN55022 Class B Filter Circuit Layout
Page 3 of 5 Issued Date：2009/01/13
Mechanical Drawing
PIN CONNECTION
PIN
1
2
3
4
5
6
7
8
9
Define
- INPUT
CASE
CTRL
+ INPUT
- OUTPUT
- SENSE
TRIM
+ SENSE
+ OUTPUT
Diameter
0.04 Inches
0.04 Inches
0.04 Inches
0.04 Inches
0.08 Inches
0.04 Inches
0.04 Inches
0.04 Inches
0.08 Inches
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using
the method shown below.
TRIM UP
TRIM DOWN
1. Pin 1,2,3,4,6,7,8. DIA. 0.040 (1.02mm)
Pin 5,9. DIA. 0.080 (2.03mm)
2. All dimensions in inches (mm)
3. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
4. Pin pitch tolerance ±0.01 (0.25)
5. Pin dimension tolerance ±0.004(0.1)
7
R
U
6
R
D
8
7
Product Option
Product option
Negative remote ON/OFF logic
0.20” pin length
0.145” pin length
0.11” pin length
0.20” pin length
0.145” pin length
0.11” pin length
Suffix
-
-L
-K
-P
-S
-M
Heat-sink
Product option
H= 0.24” Vertical
H= 0.45” Vertical
H= 0.24” Horizontal
H= 0.45” Horizontal
Without EMC filter
With EMC filter
7G-0023A-F
7G-0021A-F
7G-0022A-F
7G-0024A-F
Suffix
- HS2
- HS
- HS1
- HS3
-T
- TF
Positive remote ON/OFF logic
Terminal Block
Heat Sink Type
(Suffix-HS)
Vertical Fin Orientation
Horizontal Fin Orientation
Page 4 of 5 Issued Date：2009/01/13
Terminal Block Type
Note：Terminal Block without EMC Filter (Suffix-T) and Terminal Block with EMC Filter (Suffix-TF)
The terminal block type of HAE100 can meet the EMC characteristics with an EMC filter. Followings are the mechanical drawings for
reference. Pin assignments are same as standard type.
1) Terminal Block without EMC Filter (Suffix-T)
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
TRIM UP
TRIM DOWN
7
R
U
6
R
D
8
7
TERMINAL CONNECTION
Terminal
1
2
3
4
5
6
7
8
9
Define
- INPUT
CASE
CTRL
+ INPUT
- OUTPUT
- SENSE
TRIM
+ SENSE
+ OUTPUT
wire range
14 AWG to 16 AWG
14 AWG to 18 AWG
14 AWG to 18 AWG
14 AWG to 16 AWG
10 AWG to 12 AWG
14 AWG to 18 AWG
14 AWG to 18 AWG
14 AWG to 18 AWG
10 AWG to 12 AWG
2) Terminal Block with EMC Filter (Suffix-TF)
All dimensions in inches (mm)
Tolerance : x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
Page 5 of 5 Issued Date：2009/01/13
京公网安备 11010802033920号
EEWORLD
