NEW!
Positronic Industries
connectpositronic.com
PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY
THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS
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Size 22 Removable Signal and
Thermocouple Crimp Contacts
Size 16 Removable Power Contacts
Size 8 Removable Power, Shielded,
Air and High Voltage Contacts
U.L. and CSA Recognition,
for status contact Technical Sales
NEW!
CBCD high density series connectors are quality connec-
tors designed for use in sheltered, mildly corrosive environ-
ments having a wide range of temperature, pressure and
humidity changes. CBCD series connectors offer mixed
crimp-removable contact combinations of power, signal, and
thermocouple contacts within the same connector body.
A wide assortment of cable support hoods and locking
systems is available from stock.
CBCD series connectors also offer a blind mating connec-
tor system for applications requiring connector couplings in
recessed areas or for mobile power coupling systems.
CBCD series connectors utilize precision machined contacts
and meet applicable performance and dimensional require-
ments of IEC 807-7, MIL-DTL-24308 and SAE AS 39029.
NIC
INDU
S
Di
rec
tive
2002
/9
TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator:
Contacts:
Contact Plating:
Signal:
Glass filled polyester per MIL-M-24519
UL 94V-0, blue color.
Precision machined copper alloy.
Gold flash over nickel plate and gold 0.000050
[1.27µ] over nickel plate. Other finishes
available upon request, see page 69.
Gold flash over nickel. Other finishes
available upon request, see page 69.
For contact platings, see pages 68.
For contact platings, see pages 68.
Steel or brass with tin plate; zinc plate with
chromate seal; stainless steel passivated.
Other materials and finishes available upon
request.
Copper alloy or steel with zinc plate and
chromate seal or tin plate; stainless steel,
passivated.
Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Composite and plastic, UL 94V-0; brass or
steel with zinc plate and chromate seal; alu-
minum or aluminum with electroless nickel
plate; die cast zinc.
MECHANICAL CHARACTERISTICS:
Signal Contacts,
Crimp Removable:
Size 22 contacts, male – 0.030 inch
[0.76mm] mating diameter. Terminations
for 20, 22, 24, 26, 28 and 30 AWG.
Female PosiBand closed entry design,
see page 69 for details. Closed crimp
barrel.
Size 16 contacts, male – 0.062 inch
[1.57mm] mating diameter. Terminations
for 12, 14, 16, 18, 20, 22, and 24 AWG.
Female closed entry design. Closed
crimp barrel.
Power:
Shielded:
High Voltage:
Shells:
Power Contacts,
Crimp Removable:
Mounting Spacers:
Jackscrew Systems:
Hoods:
Size 8 contacts, male – 0.142 inch
[3.61mm] mating diameter. Terminations
for 6, 8, 10, 12, and 16 AWG. Female
contact features Large Surface Area
(L.S.A.) closed entry contact design uti-
lizing BeCu mechanical retention mem-
ber. Closed crimp barrel.
Contact Retention In Insulator:
Signal Size 22
9 lbs. [40N].
Power Size 16
15 lbs. [67N]
Power Size 8
22 lbs. [98N] - power, shielded and
high voltage.
Non-magnetic versions are available, contact Technical Sales.
39
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
5/
EC
RoHS
IT
R
O
TR
POS
IES
For RoHS options
see page 42.
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CBCD SERIES
continued on next page. . . .
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PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY
THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
NEW!
Positronic Industries
connectpositronic.com
HIGH DENSITY PCB MOUNT
TECHNICAL CHARACTERISTICS,
continued
continued from previous page. . . .
MECHANICAL CHARACTERISTICS, continued:
Shells:
Polarization:
Locking Systems:
Mechanical Operations:
Male shells may be dimpled for EMI/ESD
ground paths.
Trapezoidally shaped shells and polarized
jackscrews.
Jackscrews and vibration locking systems.
1000 operations minimum per IEC 512-5.
SIZE 8 CONTACTS
POWER CONTACTS
For electrical characteristics, see page 4.
SHIELDED CONTACTS
For electrical characteristics, see pages 69.
HIGH VOLTAGE CONTACTS
For electrical characteristics, see pages 69.
CONNECTOR
Insulator Resistance:
Clearance and
Creepage Distance:
Working Voltage:
5 G ohms.
0.042 inch [1.06mm] minimum.
300 V r.m.s.
ELECTRICAL CHARACTERISTICS:
SIZE 22 CONTACTS
Contact Current Rating:
Initial Contact Resistance:
Proof Voltage:
SIZE 16 CONTACTS
POWER CONTACTS
Contact Current Rating - Tested per U.L. 1977:
Standard Contact Material:
28 amperes.
High Conductivity Contact Material:
40 amperes.
See Temperature Rise Curves on page 2 for details.
Initial Contact Resistance:
Standard Contact Material:
0.0016 ohms max. Per IEC 512-2,
Test 2b.
High Conductivity
Contact Material:
0.001 ohms max. Per IEC 512-2,
Test 2b.
Proof Voltage:
1000 V r.m.s.
5 amperes nominal.
0.005 ohms maximum.
1000 V r.m.s.
CLIMATIC CHARACTERISTICS:
Temperature Range:
Damp Heat, Steady State:
-55°C to +125°C.
10 days.
THERMOCOUPLE CONTACTS:
Size 22 crimp contacts are available. See page 71 for details.
PCB mount contacts are available in CBDD series, see page 27 for
details.
*
1
CONTACT VARIANT
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
Note: Connectors can be kitted with
all applicable crimp contacts,
contact Technical Sales for
connector part number.
SHELL SIZE 1
SHELL SIZE 2
SHELL SIZE 4
NEW!
NEW!
8W2
Six Size 22 Signal Contacts and
Two Size 16 Power Contacts
19W1
Eighteen Size 22 Signal Contacts
and One Size 8 Power Contact
*
2
45W2
Forty-three Size 22 Signal Contacts
and Two Size 8 Power Contacts
NOTES:
*
1
Additional contact variants may be tooled at customer request.
*
2
45W2 variant currently available in female only. Contact Technical Sales for availability of male connector.
OTHER VARIANTS WILL BE ADDED, CONSULT OUR WEBSITE FOR UPDATED INFORMATION:
http://www.connectpositronic.com/catalogs/updates.html
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
40
CBCD SERIES
NEW!
Positronic Industries
connectpositronic.com
PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY
THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS
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STANDARD SHELL ASSEMBLY
NEW!
RECOMMENDED MATING DIMENSIONS
CBCD45W2S00000
TYPICAL CONNECTOR TOP VIEW
CBCD8W2S00000
Shell Sizes 1 & 2 =
0.265±0.015 [6.73±0.38]
Shell Sizes 3, 4, 5 & 6 =
0.256±0.015 [6.50±0.38]
B
B1
K
M
0.050±0.010
[1.27±0.25]
G
10° typ.
E
D1 D
0.036±0.008
[0.91±0.20]
0.220 [5.59]
max.
0.375 [9.53]
max.
H
2X Ø0.120±0.005 [3.05±0.13]
mounting hole
C
A
OPTIONAL SHELL ASSEMBLY (0, 02)
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)
0.120±0.010 [3.05±0.25]
2X Ø120±0.005 [3.05±0.13]
mounting hole for stainless
steel shell (0 option).
2X Ø0.154 [3.91] mounting
hole (02 option).
0.032 [0.81] total
diametral float
2X Ø0.086+0.005-0.000
[2.18+0.13-0.00]
mounting hole
SHELL
SIZES
NEW!
VARIANT
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.729
[69.32]
B
±0.005
[0.13]
B1
±0.005
[0.13]
0.666
[16.92]
C
±0.005
[0.13]
0.984
[24.99]
0.984
[24.99]
D
±0.005
[0.13]
D1
±0.005
[0.13]
0.329
[8.36]
E
±0.015
[0.38]
0.494
[12.55]
0.494
[12.55]
G
±0.010
[0.25]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
2.272
[57.71]
H
±0.010
[0.25]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
K
±0.005
[0.13]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.243
[6.17]
M
±0.010
[0.25]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.429
[10.90]
8W2M
1
NEW!
8W2S
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
2.159
[54.84]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.311
[7.90]
NEW!
19W1M
1.312
[33.32]
1.312
[33.32]
2.500
[63.50]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
CBCD SERIES
41
2
NEW!
19W1S
4
45W2S
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
C-004 Rev. E2
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PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY
THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
NEW!
Positronic Industries
connectpositronic.com
HIGH DENSITY PCB MOUNT
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
1
CBCD
STEP
EXAMPLE
2
8W2
3
S
4
0
5
0
6
0
7
0
8
S
9
/AA
10
-14
*
3
STEP 10 - SPECIAL OPTIONS
STEP 1 - BASIC SERIES
CBCD Series
R
O
FOR SPECIAL OPTIONS, SEE SPE-
CIAL OPTIONS APPENDIX
ON PAGE 89.
NIC
INDU
S
POS
STEP 2 - CONNECTOR VARIANTS
Shell Size 1 -
8W2
Shell Size 2 -
19W1
Di
*
Shell Size 4 -
45W2
1
rec
tive
2002
STEP 3 - CONNECTOR GENDER
M - Male
S - Female - PosiBand Closed Entry Signal Contacts
0
*
5
S
X
Z
–
–
–
–
/AA - Compliant per EU Directive
2002/95/EC (RoHS)
NOTE:
If compliance to environmental
legislation
is not required, this step will not
be used. Example: CBCD8W2S0000S
/9
5/
STEP 8 - SHELL OPTIONS
Zinc Plated, with Chromate Seal.
Stainless Steel, passivated.
Tin Plated.
Tin Plated and Dimpled (male connectors only).
STEP 4 - CONTACT TERMINATION TYPE
0 – Connector ordered without contacts. Order signal,
power, thermocouple, shielded, high voltage or air
contacts separately. See pages 68-80 for contact
part numbers.
1 – Signal contacts, 22 AWG-30 AWG [0.03mm
2
-0.05mm
2
].
11 – Signal contacts, 22 AWG-30 AWG [0.03mm
2
-0.05mm
2
]
with MC/FC 4012D power contact.
12 – Signal contacts, 22 AWG-30 AWG [0.03mm
2
-0.05mm
2
]
with MC/FC 4016D power contact.
13 – Signal contacts, 22 AWG-30 AWG [0.03mm
2
-0.05mm
2
]
with MCC/FCC 4101D shielded contacts.
14 – Signal contacts, 22 AWG-30 AWG [0.03mm
2
-0.05mm
2
]
with MCC/FCC 4102D shielded contacts.
*
3
STEP 7 - LOCKING AND POLARIZING SYSTEMS
0
V3
V5
VL
T
T2
T6
E
E2
E3
E6
–
–
–
–
–
–
–
–
–
–
–
None.
Lock Tab, connector front panel mounted.
Lock Tab, connector rear panel mounted.
Lock Lever, used with Hoods only.
Fixed Female Jackscrews.
Fixed Female Jackscrews.
Fixed Male and Female Polarized Jackscrews.
Rotating Male Jackscrews.
Rotating Male Screw Locks.
Rotating Male with Internal Hex for 3/32 Hex Drives
Rotating Male and Female Polarized Jackscrews.
*
2
*
2
*
2
*
2
*
3
STEP 5 - MOUNTING STYLE
0
02
F
S2
S5
–
–
–
–
–
Mounting Hole, 0.120 [3.05] Ø
Mounting Hole, 0.154 [3.91] Ø
Float Mounts, Universal
Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length
Swaged Locknut, 4-40 Threads
*
3
STEP 6 - HOODS AND PUSH-ON FASTENERS
0
AN
AC
H
*
4
G
Z
–
–
–
–
–
–
None
Lightweight Aluminum Hood, nickel finish.
Lightweight Aluminum Hood, no finish.
Hood, Top Opening, Metal
Hood, EMI/RFI, Metal
Hood, Top or Side Opening, robust extended height, plastic
and composite, with rotating male jackscrews
NOTES
NOTE:
Once you have made a connector selection, contact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.
*
1
45W2 variant currently available in female only.
*
2
Available on 19W1 and 45W2 connectors only.
*
3
For additional information on accessories listed in steps
5, 6, 7 and 10, see Accessory Catalog.
*
4
When using G hood with CBCD variants, use the extended height hood.
See Accessories Catalog for extended G hood options.
*
5
For stainless steel dimpled male versions, contact Technical Sales.
EC
RoHS
IT
TR
IES
STEP 9 - ENVIRONMENTAL
COMPLIANCE OPTIONS
For crimping information and crimp tools,
see Application Tools section, pages 81-89.
SK Drawing
3-dimensional model
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
42
CBCD SERIES
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