POWER RELAY
1 POLE—15 to 25 A
(FOR AUTOMOTIVE APPLICATIONS)
FBR161,166 Series
n
FEATURES
l
RoHS compliant
Suitable for automotive applications such as motor load
controls, door locks, power windows, wipers, etc.
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Variety of contact materials covering wide current switch-
ing
in range of 15 A to 25 A (at 14 VDC)
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FBR166 series with high conductive spring and improved
break performance is also available
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RoHS compliant since date code: 0626
Please see page 9 for more information
l FBR161 Series
n
ORDERING INFORMATION
[Example]
(a)
(b)
(c)
(d)
(e)
(f )
(g)
To
Enclosure
Coil Type
FBR161 S E D012 – W ** **
(a)
(b) (c) (d) (e) (f ) (g)
Series Name
be
Di
s
S
N
E
C
D012
C
W
WB
FBR161: 1 form C FBR161 Series
Nominal Voltage
Contact Material
Custom Designation
Package Style
co
: Flux free type
: Plastic sealed type
: Nominal power 0.36 to 0.38 W
: Nominal power 0.45 to 0.5 W
: 12 VDC (example)
: Silver copper (15 A maximum)
: Silver-tin oxide indium (20 A maximum)
: Silver-tin oxide indium (25 A maximum)
Custom specification to be assigned
Nil : Standard tray
-S : Tube carrier
nT
in
l FBR166 Series
[Example]
(a)
(b)
(c)
(d)
(e)
(f)
FBR166 S CD009 –
(a)
(b) (c)
WB ** – **
(d) (e) (f)
FBR166 : 1 form C FBR166 Series
S
N
WB
: Flux free type
: Plastic sealed type
ue
D
Series Name
Enclosure
Nominal Voltage
Contact Material
Custom Designation
Package Style
CD009 : 9 VDC (example)
: Silver-tin oxide indium (25 A maximum)
Custom specification to be assigned
Nil
: Standard tray
-S : Tube carrier
1
FBR161,166 SERIES
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SPECIFICATIONS
Contact
Item
Arrangement
Material
Voltage Drop (resistance)
Maximum Carrying Current
Maximum Switching Current
Operating Temperature
1 Form C (SPDT)
C : Silver copper (15 A maximum)
W : Silver-tin oxide indium (20 A maximum)
WB : Silver-tin oxide indium (25 A maximum)
Maximum 100 mV (at 1 A 6 VDC)
Contact C and W type: 17 A/1 hour, 5 A (continuously)
Contact WB type : 25 A/1 hour, 10 A (continuously)
(25°C,100% rated coil voltage)
15 A 16 VDC (silver copper: C type)
20 A 16 VDC (silver-tin oxide indium : W type)
25 A 16 VDC (silver-tin oxide indium: WB type)
–40°C to + 85°C (no frost) (refer to the CHARACTERISTIC DATA)
–40°C to + 100°C (no frost)
Maximum 10 ms
1 × 10
7
operations minimum
Maximum 5 ms
Specifications
Coil
Life
To
Storage Temperature
Time Value
Operate (at nominal voltage)
Mechanical
Electrical
Vibration Resistance
Shock Misoperation
Resistance Endurance
Weight
Release (at nominal voltage)
be
Di
FBR160 Series: 1 × 10
5
operations minimum
FBR166 Series: 2 × 10
5
operations minimum
(14 VDC, maximum switching current, resistive load)
(refer to the CHARACTERISTIC DATA)
10 to 55 Hz (double amplitude of 1.5 mm)
100 m/s
2
(11 ±
1
ms)
Approximately 11 g
Other
sc
Must
operate
voltage
(+20°C)
6.0 V
6.5 V
6.3 V
7.3 V
7.3 V
7.3 V
6.3 V
7.3 V
1,000 m/s
2
(11 ±
1
ms)
on
T
Operating
voltage
(reference)
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COIL RATINGS
MODEL
Coil
Nominal resistance
voltage
voltage
±10%
210Ω
225Ω
225Ω
320Ω
320Ω
290Ω
120Ω
210Ω
Must
operate
voltage
(+80°C)
7.4 V
8.0 V
8.0 V
9.0 V
9.0 V
9.0 V
7.8 V
9.0 V
in
Nominal
power
ue
Contact
material
D
Thermal
resistance
84°C/W
83°C/W
78°C/W
76°C/W
67°C/W
FBR161 FBR161S (N) ED009-W32 9 VDC*
Series
FBR161S (N) ED009-W12 9 VDC*
FBR161S (N) ED009-WB38 9 VDC*
FBR161S (N) CD012-C36
FBR161S (N) CD012-W36
FBR161S (N) CD012-W31
FBR166 FBR166S (N) CD009-WB
Series
FBR166S (N) CD012-WB
12 VDC
12 VDC
12 VDC
9 VDC*
12 VDC
6.0 V to 14.0 V Approx. 380 mW Silver tin indium oxide
6.5 V to 14.0 V Approx. 360 mW Silver tin indium oxide
6.5 V to 16.0 V Approx. 360 mW Silver tin indium oxide
7.3 V to 15.5 V Approx. 450 mW Silver copper
7.3 V to 15.0 V Approx. 450 mW Silver tin indium oxide
7.3 V to 15.5 V Approx. 500 mW Silver tin indium oxide
6.3 V to 14.0 V Approx. 670 mW Silver tin indium oxide
7.3 V to 14.0 V Approx. 680 mW Silver tin indium oxide
* For typical 12 VDC automotive applications.
2
FBR161,166 SERIES
1. SERVICE LIFE WITH ACTUAL MOTOR LOAD TEST (example)
• Wiper motor (free, 16 VDC inrush 20 A, break 2 A) : more than 3 × 10
5
operations
(FBR160-W, silver tin oxide alloy)
• Wiper motor (free, 14 VDC inrush 25 A, break 5 A) : more than 5 × 10
5
operations
(FBR160-WB, silver tin oxide alloy)
• Door lock motor (stall, 14 VDC inrush -25 A) : more than 1 × 10
5
operations
(FBR160-W, silver tin oxide alloy)
• Door lock motor (stall, 14 VDC inrush -25 A) : more than 2 × 10
5
operations
(FBR166)
2. OPERATING COIL VOLTAGE (example)
[FBR161S(N)ED009-W32,
approximately 380 mW type]
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CHARACTERISTIC DATA
To
160
150
140
130
120
110
100
90
80
70
60
Ratio of operating
voltage to rated coil voltage
Ratio of operating
voltage to rated coil voltage
Continuously applicable coil
voltage range
Continuously applicable coil
voltage range
Pick-up voltage
(minimum operating voltage)
–10 0 10 20 30 40 50 60 70 80
Operating temperature (°C)
–10 0 10 20 30 40 50 60 70 80
Operating temperature (°C)
on
T
Ratio of operating
voltage to rated coil voltage
be
[FBR161SCD012-W36,
Approximately 450 mW type]
[FBR166S (N) CD012-WB,
approximately 680 mW type]
Intermittent coil operation
is required.
Di
Intermittent coil operation
is required.
Intermitted coil operation is
required.
sc
140
130
120
110
100
90
80
70
60
Pick-up voltage
(minimum operating voltage)
n
REFERENCE DATA
Distribution of operate and release voltage
80
FBR161
n = 100
Operate
60
Release
40
in
140
130
120
110
100
90
80
70
60
Continuously applicable coil
voltage range
Pick-up voltage
(Minimum operating voltage)
–10 0 10 20 30 40 50 60 70 80
Distribution (%)
Distribution (%)
60
40
20
0
Distribution (%)
Distribution of operate and release time
1000
FBR161
n = 100
80
Operate
Release
ue
100
75
50
25
Operating temperature (°C)
Distribution of contact resistance
FBR161
n = 100
D
20
0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%)
0
0
1
2
3 4 5 6
Time (ms)
7
8
0
0 10 20 30 40 50 60 70 80
Contact resistance (m)
3
FBR161,166 SERIES
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DIMENSIONS
Dimensions
Dimensions
21.7
+0.5
3.5 16.5 Max.
22.5 Max.
16.5 Max.
Schematic
PC board mounting hole layout
Schematic
(BOTTOM VIEW)
(BOTTOM
PC board mounting hole layout
VIEW)
(BOTTOM VIEW)
(BOTTOM VIEW)
0.1
4-Ø 1.3
16.2
+0.3
4–Ø 1.3
0.1
4
12.0
0.1
16.2
+0.3
1
3
(2.3)
(2.25)
12.0
2
Ø 12.0
0.1
4
5
5
0.4
1
2
Ø 1.4
0.1
2.1
0.1
To
25.8 max.
3
6.0
12.0
(2.1)
12.2
0.1
Ø1.4
0.1
2.1
0.1
3.5
12.2
0.1
Note : For 1 form A type, terminal No.4 is removed.
12.2
Tube carrier
22.3 max.
be
2.1
(2.3)
Unit: mm
Di
25 pieces/tube
sc
601 maximum
on
T
in
ue
D
4
FBR161,166 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relays produced after the specific date code that is indicated on each data sheet are lead-free
now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info.
(http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf)
l
Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu.
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All signal and most power relays also comply with RoHS. Please refer to individual data
sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that
are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE).
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It has been verified that using lead-free relays in leaded assembly process will not cause any
problems (compatible).
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“LF” is marked on each outer and inner carton. (No marking on individual relays).
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To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office.
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We will ship leaded relays as long as the leaded relay inventory exists.
Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC)
l
To
2.
Recommended Lead Free Solder Profile
l
Recommended solder paste Sn-3.0Ag-0.5Cu.
be
Reflow Solder condition
Flow Solder condition:
Pre-heating:
Soldering:
Di
maximum 120˚C
dip within 5 sec. at
260˚C soler bath
sc
Solder by Soldering Iron:
Soldering Iron
Temperature: maximum 360˚C
Duration:
maximum 3 sec.
on
T
in
We highly recommend that you confirm your actual solder conditions
ue
D
3. Moisture Sensitivity
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Moisture Sensitivity Level standard is not applicable to electromechanical realys.
Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in
house test.
4. Tin Whisker
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5
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