PS21963-S
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
10 Amperes/600 Volts
R
O
A
D
N
C
P
X
K
L
DETAIL "B"
17 16 15 14 13 12 11 10 9 8 7 6 5
4
3
2
1
E
EE
B
V G
F E
H
J
DETAIL "A"
FF
Q
18
19 20
21
22
23
24
25
M
HEATSINK
SIDE
R
U
S
Z
P
T
K
CC
P
DD
P
P
AA
HEATSINK SIDE
BB
W
W
Y
DETAIL "B"
TERMINAL CODE
1
2
3
4
5
(V
NC
) 6
V
UFB
7
V
VFB
8
V
WFB
9
U
P
10
V
P
W
P
V
P1
V
NC
U
N
11
12
13
14
15
V
N
W
N
V
N1
F
O
C
IN
16
17
18
19
20
V
NC
V
NO
N
W
N
V
N
U
21
22
23
24
25
W
V
U
P
NC
Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£
Compact Packages
£
Single Power Supply
£
Integrated HVICs
£
Direct Connection to CPU
£
Reduced R
th
Applications:
£
Refrigerators
£
Air Conditioners
£
Small Servo Motors
£
Small Motor Control
Ordering Information:
PS21963-S is a 600V, 10 Ampere
short pin DIP Intelligent Power
Module.
Y
DETAIL "A"
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
Rev. 07/06
Inches
1.50±0.02
0.94±0.02
0.14
1.40
0.57±0.02
0.74±0.02
1.15±0.02
0.14
0.13
0.016
0.06±0.02
0.031
1.39±0.019
0.07±0.008
0.02
0.47
Millimeters
38.0±0.5
24.0±0.5
3.5
35.56
14.4±0.5
18.9±0.5
29.2±0.5
3.5
3.3
0.4
1.5±0.05
0.8
35.0±0.3
1.778±0.2
0.5
12.0
Dimensions
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
Inches
0.011
0.12
0.024
0.1±0.008
1.33±0.02
0.03
0.04
0.05
1.40
0.22±0.02
0.37±0.02
0 ~ 5°
0.06 MIN.
0.05
0.063 Rad.
Millimeters
0.28
3.08
0.6
2.54±0.2
33.7±0.5
0.678
1.0
1.2
35.56
5.5±0.5
9.5±0.5
0 ~ 5°
1.5 Min.
1.2
1.6 Rad.
1
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
10 Amperes/600 Volts
Absolute Maximum Ratings,
T
j
= 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature*
Storage Temperature
Case Operating Temperature (Note 1)
Mounting Torque, M3 Mounting Screws
Module Weight (Typical)
Heatsink Flatness (Note 2)
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
Symbol
T
j
T
stg
T
C
—
—
—
V
CC(prot.)
V
ISO
PS21963-S
-20 to 150
-40 to 125
-20 to 100
6
10
-50 to 100
400
1500
Units
°C
°C
°C
in-lb
Grams
µm
Volts
Volts
*The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@T
C
≤
100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to T
j(avg)
≤125°C
(@T
C
≤
100°C).
**V
D
= 13.5 ~ 16.5V, Inverter Part, T
j
= 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage
Each Collector Current, ± (T
C
= 25°C)
Each Peak Collector Current, ± (T
C
= 25°C, Less than 1ms)
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation (T
C
= 25°C, per 1 Chip)
V
CES
I
C
I
CP
V
CC
V
CC(surge)
P
C
600
10
20
450
500
27
Volts
Amperes
Amperes
Volts
Volts
Watts
Control Sector
Supply Voltage (Applied between V
P1
-V
NC
, V
N1
-V
NC
)
Supply Voltage (Applied between V
UFB
-U, V
VFB
-V, V
WFB
-W)
Input Voltage (Applied between U
P
, V
P
, W
P
-V
NC
, U
N
, V
N
, W
N
-V
NC
)
Fault Output Supply Voltage (Applied between F
O
-V
NC
)
Fault Output Current (Sink Current at F
O
Terminal)
Current Sensing Input Voltage (Applied between C
IN
-V
NC
)
V
D
V
DB
V
IN
V
FO
I
FO
V
SC
20
20
-0.5 ~ V
D
+0.5
-0.5 ~ V
D
+0.5
1
-0.5 ~ V
D
+0.5
Volts
Volts
Volts
Volts
mA
Volts
Note 1 – T
C
Measure Point
CONTROL TERMINALS
DIP-IPM
Note 2 – Flatness Measurement Position
MEASUREMENT POINT
11.6mm
3.0mm
+ –
4.6mm
IGBT
CHIP
FWDi
CHIP
POWER TERMINALS
TC POINT
HEATSINK
HEATSINK SIDE
–
+
PLACE TO CONTACT
A HEATSINK
HEATSINK
2
Rev. 07/06
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
10 Amperes/600 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage
Diode Forward Voltage
Inductive Load Switching Times
V
CE(sat)
V
EC
t
on
t
rr
t
C(on)
t
off
t
C(off)
Collector Cutoff Current
I
CES
V
CE
= V
CES
, T
j
= 25°C
V
CE
= V
CES
, T
j
= 125°C
V
CC
= 300V, V
D
= V
DB
= 15V,
I
C
= 10A, T
j
= 125°C,
V
IN
= 0
⇔
5V, Inductive Load,
V
D
= V
DB
= 15V, I
C
= 10A, V
IN
= 5V, T
j
= 25°C
V
D
= V
DB
= 15V, I
C
= 10A, V
IN
= 5V, T
j
= 125°C
-I
C
= 10A, V
IN
= 0V
—
—
—
0.60
—
—
—
—
—
—
1.70
1.80
1.70
1.10
0.30
0.40
1.50
0.50
—
—
2.20
2.30
2.20
1.70
—
0.60
2.10
0.80
1.0
10
Volts
Volts
Volts
µS
µS
µS
µS
µS
mA
mA
Control Sector
Circuit Current
V
D
= V
DB
= 15V
V
IN
= 0V
Fault Output Voltage
Input Current
Short Circuit Trip Level*
Supply Circuit Under-voltage
V
FOH
V
FOL
I
IN
V
SC(ref)
UV
DBt
UV
DBr
UV
Dt
UV
Dr
Fault Output Pulse Width**
ON Threshold Voltage
OFF Threshold Voltage
ON/OFF Threshold Hysteresis Voltage
t
FO
V
th(on)
V
th(off)
V
th(hys)
Applied between
U
P
, V
P
, W
P
-V
NC,
U
N
, V
N
, W
N
-V
NC
I
D
V
IN
= 5V
Total of V
P1
-V
NC
, V
N1
-V
NC
V
UFB
-U, V
VFB
-V, V
WFB
-W
Total of V
P1
-V
NC
, V
N1
-V
NC
V
UFB
-U, V
VFB
-V, V
WFB
-W
V
SC
= 0V, F
O
Terminal Pull-up to 5V by 10kΩ
V
SC
= 1V, I
FO
= 1mA
V
IN
= 5V
V
D
= 15V*
Trip Level, T
j
≤
125°C
Reset Level, T
j
≤
125°C
Trip Level, T
j
≤
125°C
Reset Level, T
j
≤
125°C
—
—
—
—
4.9
—
0.70
0.43
10.0
10.5
10.3
10.8
20
—
0.8
0.35
—
—
—
—
—
—
1.00
0.48
—
—
—
—
—
2.1
1.3
0.65
2.80
0.55
2.80
0.55
—
0.95
1.50
0.53
12.0
12.5
12.5
13.0
—
2.6
—
—
mA
mA
mA
mA
Volts
Volts
mA
Volts
Volts
Volts
Volts
Volts
µs
Volts
Volts
Volts
* Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating.
**Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 20µsec. On a UV condition the fault signal will be asserted as long as the
UV condition exists or for 20µsec, whichever is longer.
Rev. 07/06
3
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
10 Amperes/600 Volts
Thermal Characteristics
Characteristic
Junction to Case
Symbol
R
th(j-c)Q
R
th(j-c)D
Condition
Inverter IGBT (Per 1/6 Module)
Inverter FWDi (Per 1/6 Module)
Min.
—
—
Typ.
—
—
Max.
3.7
4.5
Units
°C/Watt
°C/Watt
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage
V
D
V
DB
Control Supply Variation
Arm Shoot-through Blocking Time
Allowable Minimum Input
Pulse Width*
V
NC
Voltage Variation
dV
D
, dV
DB
t
DEAD
P
WIN(on)
P
WIN(off)
V
NC
Between V
NC
-N (Including Surge)
For Each Input Signal, T
C
≤
100°C
Symbol
V
CC
Condition
Applied between P-N Terminals
Applied between V
P1
-V
NC
, V
N1
-V
NC
Applied between V
UFB
-U,
V
VFB
-V, V
WFB
-W
-1
1.5
0.5
0.5
-5.0
—
—
—
—
—
1
—
—
—
5.0
V/µs
µs
µs
µs
Volts
Min.
0
13.5
13.0
Typ.
300
15.0
15.0
Value
400
16.5
18.5
Units
Volts
Volts
Volts
*DIP-IPM might not make response or work properly if the input signal pulse width is less than the recommended minimum value.
4
Rev. 07/06
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
10 Amperes/600 Volts
Application Circuit
Rev. 07/06
5
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