PS21445-E
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
20 Amperes/600 Volts
A
N
J
86.5°
M
C
HEATSINK
SIDE
1
2
3
4
5
6
7
8
9
10 11
12 13
14 15 16 17 18 19 20 21
F
G
X
B
1
22
23
24
25
26
E
K
K
K
L
P
H
D
Q (2 PLACES)
Z
R
S
Z
V
W
T
45.0°
T
Description:
DIP and mini-DIP IPMs are
intelligent power modules that
integrate power devices, drivers,
and protection circuitry in an ultra
compact dual-in-line transfer-mold
package for use in driving small
three phase motors. Use of 4th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
□
Compact Packages
□
Single Power Supply
□
Integrated HVICs
□
Direct Connection to CPU
□
Optimized for 5kHz Operation
Applications:
□
Washing Machines
□
Refrigerators
□
Air Conditioners
□
Small Servo Motors
□
Small Motor Control
Ordering Information:
PS21445-E is a 600V, 20 Ampere
DIP Intelligent Power Module.
U
U
Y
TERMINAL CODE
1 U
P
2 V
P1
3 V
UFB
4 V
UFS
5 V
P
6 V
P1
7 V
VFB
8 V
VFS
9 W
P
10 V
P1
11 V
PC
12 V
WFB
13 V
WFS
14 V
N1
15 V
NC
16 C
IN
17 C
FO
18 F
O
19 U
N
20 V
N
21 W
N
22 P
23 U
24 V
25 W
26 N
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
Inches
3.07±0.02
1.22±0.02
0.32±0.02
2.64±0.01
Millimeters
79.0±0.5
31.0±0.5
8.0±0.5
67.0±0.3
Dimensions
N
P
Q
R
S
T
U
V
W
X
Y
Z
Inches
2.98
0.02±0.01
Millimeters
75.6
0.5±0.2
0.18±0.01 Dia. 4.5±0.2 Dia.
0.08±0.02
0.04±0.01
0.02 Max.
0.02±0.02
0.07 Max.
0.03±0.01
0.45±0.02
0.13 Max.
0.03
1.9±0.05
1.0±0.2
0.5 Max.
0.6±0.5
1.75 Max.
0.8±0.2
11.5±0.5
3.25 Max.
0.7
0.53±0.01 Dia. 13.4±0.2 Dia.
0.84±0.02
1.10±0.02
0.15±0.01
0.11±0.01
0.39±0.01
0.79±0.01
0.50±0.04
21.4±0.5
28.0±0.5
3.8±0.2
2.8±0.3
10.0±0.3
20.0±0.3
12.8±1.0
1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21445-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Absolute Maximum Ratings,
T
j
= 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature*
Storage Temperature
Case Operating Temperature (See T
C
Measure Point Illustration)
Mounting Torque, M4 Mounting Screws
Module Weight (Typical)
Heatsink Flatness
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
Symbol
T
j
T
stg
T
C
—
—
—
V
CC(prot.)
V
ISO
PS21445-E
-20 to 150
-40 to 125
-20 to 100
13
54
-50 to 100
400
2500
Units
°C
°C
°C
in-lb
Grams
µm
Volts
Volts
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@T
C
≤
100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to T
j(avg)
≤
125°C (@T
C
≤
100°C).
**V
D
= V
DB
= 13.5 ~ 16.5V, Inverter Part, T
j
= 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage
Collector Current,
±
(T
C
= 25°C)
Peak Collector Current,
±
(T
C
= 25°C, Instantaneous Value (Pulse))
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation (T
C
= 25°C, per 1 Chip)
V
CES
I
C
I
CP
V
CC
V
CC(surge)
P
C
600
20
40
450
500
56
Volts
Amperes
Amperes
Volts
Volts
Watts
Control Sector
Supply Voltage (Applied between V
P1
-V
PC
, V
N1
-V
NC
)
Supply Voltage (Applied between V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
)
Input Voltage (Applied between U
P
, V
P
, W
P
-V
PC
, U
N
, V
N
, W
N
-V
NC
)
Fault Output Supply Voltage (Applied between F
O
-V
NC
)
Fault Output Current (Sink Current at F
O
Terminal)
Current Sensing Input Voltage (Applied between C
IN
-V
NC
)
V
D
V
DB
V
CIN
V
FO
I
FO
V
SC
20
20
-0.5 ~ 5.5
-0.5 ~ V
D
+0.5
15
-0.5 ~ V
D
+0.5
Volts
Volts
Volts
Volts
mA
Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21445-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
I
CES
V
EC
V
CE(sat)
t
on
t
rr
t
C(on)
t
off
t
C(off)
V
CE
= V
CES
, T
j
= 25°C
V
CE
= V
CES
, T
j
= 125°C
Diode Forward Voltage
Collector-Emitter Saturation Voltage
T
j
= 25°C, -I
C
= 20A, V
CIN
= 5V
I
C
= 20A, T
j
= 25°C, V
D
= V
DB
= 15V, V
CIN
= 0V
I
C
= 20A, T
j
= 125°C, V
D
= V
DB
= 15V, V
CIN
= 0V
Inductive Load Switching Times
V
CC
= 300V, V
D
= 15V,
I
C
= 20A,
T
j
= 125°C,
Inductive Load (Upper-Lower Arm),
V
CIN
= 5V(off), 0V(on)
—
—
—
—
—
0.1
—
—
—
—
—
—
2.2
1.55
1.65
0.8
0.1
0.5
1.6
1.0
1.0
10
3.0
2.15
2.25
1.3
—
0.9
2.7
1.9
mA
mA
Volts
Volts
Volts
µS
µS
µS
µS
µS
T
C
Measure Point
CONTROL TERMINALS
T
HEATSINK BOUNDARY
TC
POWER TERMINALS
TC
3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21445-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Supply Voltage
V
D
V
DB
Circuit Current
I
D
Applied between V
P1
-V
PC
, V
N1
-V
NC
Applied between V
UFB
-V
UFS
,
V
VFB
-V
VFS
, V
WFB
-V
WFS
V
D
= V
DB
= 15V, Input = OFF
Total of V
P1
-V
PC
, V
N1
-V
NC
V
D
= V
DB
= 15V, Input = ON
Total of V
P1
-V
PC
, V
N1
-V
NC
V
D
= V
DB
= 15V, Input = OFF
V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
V
D
= V
DB
= 15V, Input = ON
V
UFB
-V
UFS
, V
VFB
-V
VFS
, V
WFB
-V
WFS
Fault Output Voltage
V
FOH
V
FOL
V
FO(sat)
PWM Input Frequency
Allowable Dead Time
f
PWM
t
DEAD
V
SC(ref)
UV
DBt
UV
DBr
UV
Dt
UV
Dr
Fault Output Pulse Width**
ON Threshold Voltage (H-side)
OFF Threshold Voltage (H-side)
ON Threshold Voltage (L-side)
OFF Threshold Voltage (L-side)
t
FO
V
th(on)
V
th(off)
V
th(on)
V
th(off)
Applied between U
N
, V
N
, W
N
-V
NC
V
SC
= 0V, F
O
Circuit: 10k
Ω
to 5V Pull-up
V
SC
= 1V, F
O
Circuit: 10k
Ω
to 5V Pull-up
V
SC
= 1V, I
FO
= 15mA
T
C
≤
100°C, T
j
≤
125°C
Relates to Corresponding Input Signal for
Blocking Arm Shoot-through (-20°C
≤
T
C
≤
100°C)
Short Circuit Trip Level*
Supply Circuit Under-voltage
T
j
= 25°C, V
D
= 15V*
Trip Level, T
j
≤
125°C
Reset Level, T
j
≤
125°C
Trip Level, T
j
≤
125°C
Reset Level, T
j
≤
125°C
C
FO
= 22nF
Applied between U
P
, V
P
, W
P
-V
PC
0.45
10.0
10.5
10.3
10.8
1.0
0.8
2.5
0.8
2.5
0.5
—
—
—
—
1.8
1.4
3.0
1.4
3.0
0.55
12.0
12.5
12.5
13.0
—
2.0
4.0
2.0
4.0
Volts
Volts
Volts
Volts
Volts
mS
Volts
Volts
Volts
Volts
4.9
—
0.8
—
2.5
—
0.8
1.2
5
—
—
1.2
1.8
—
—
Volts
Volts
Volts
kHz
µS
—
—
1.00
mA
—
—
1.00
mA
—
—
9.70
mA
—
—
8.50
mA
13.5
13.5
15.0
15.0
16.5
16.5
Volts
Volts
* Short Circuit protection is functioning only at the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 25.5A.
**Fault signal is asserted when the low-arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width t
FO
depends on the capacitance value of
C
FO
according to the following approximate equation: C
FO
= (12.2 x 10
-6
) x t
FO
{F} .
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21445-E
Intellimod™ Module
Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Thermal Characteristics
Characteristic
Junction to Case
Symbol
R
th(j-c)Q
R
th(j-c)D
Contact Thermal Resistance
R
th(c-f)
Condition
Each IGBT
Each FWDi
Case to Fin Per Module.
Thermal Grease Applied
Min.
—
—
—
Typ.
—
—
—
Max.
2.2
4.5
0.067
Units
°C/Watt
°C/Watt
°C/Watt
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage
Symbol
V
CC
V
D
V
DB
Control Supply dv/dt
Input ON Voltage
Input OFF Voltage
PWM Input Frequency
Arm Shoot-through Blocking Time
dV
D
/dt, dV
DB
/dt
V
CIN(on)
V
CIN(off)
f
PWM
t
DEAD
Applied between U
P
, V
P
, W
P
-V
PC
Applied between U
N
, V
N
, W
N
-V
NC
T
C
≤
100°C, T
j
≤
125°C
For Each Input Signal
—
2.5
5
—
Condition
Applied between P-N Terminals
Applied between V
P1
-V
PC
, V
N1
-V
NC
Applied between V
UFB
-V
UFS
,
V
VFB
-V
VFS
, V
WFB
-V
WFS
-1
—
1
0 ~ 0.65
4.0 ~ 5.5
—
—
V/µs
Volts
Volts
kHz
µS
Min.
0
13.5
13.5
Typ.
300
15.0
15.0
Value
400
16.5
16.5
Units
Volts
Volts
Volts
5
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