Shielded Contacts
SolderTacts Shielded One-Piece Solder Contacts
Product Facts
I
Reliable one-piece solder
contacts: through-connector
shielding reduces cross-
talk, and improves signal
transmission
One-step installation
Solder joints are strong and
reliable
Terminations are fully
inspectable
Termination for coax cables,
shielded wires, twisted
pairs, triaxial cables, for a
variety of commercial and
military connectors
I
I
I
I
Applications
One-piece controlled-sol-
dering SolderTacts contacts
connectors are designed to
terminate coaxial cables,
shielded wires, and twisted
pairs faster and more reli-
ably than any other method.
SolderTacts contacts elimi-
nate the variables associat-
ed with hard-to-handle
crimping. Their one-step
installation accelerates
production while reducing
handling and installed
costs.
Controlled Soldering
SolderTacts contacts pro-
vide the optimum amount
and type of solder and flux
in prefluxed solder preforms
to control soldering and
reduce operator sensitivity.
The geometry of the coaxial
cable is carried through the
connector to eliminate
separate pins, help reduce
cross talk, and improve
shielding effectiveness and
signal transmission.
SolderTacts contacts pro-
vide simultaneous electrical
connection and strain relief.
Heat-shrinkable tubing
insulations eliminate stress
concentration on the wire
within the contact. Because
the insulation is transparent
and inspection windows are
provided, terminations are
fully inspectable.
Compatibility
The design versatility of
SolderTacts contacts makes
them exceptionally well suit-
ed to military applications,
along with commercial
aerospace, instrumentation
and computers. SolderTacts
products are compatible
with most standard connec-
tor cavities. SolderTacts
contacts are intermateable
and intermountable with
contacts qualified to the
indicated specification.
SolderTacts shielded
contacts can be terminated
with standard Raychem
heating tools. Once termi-
nated, they can be installed
into connector cavities with
standard insertion and
extraction tools. They are
replaceable without cutting
and restripping or shorten-
ing the cable.
8
Electrical Interconnect Products
Specifications/Approvals
Available in:
Americas
Europe
Asia Pacific
I
I
I
Series
D-602
Raychem
D-6002
8-67
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Shielded Contacts
SolderTacts Shielded One-Piece Solder Contacts
(Continued)
Jacket
(JOD)
Shield
(SOD)
Dielectric
(DOD)
Conductor
(COD)
SolderTacts Product Construction, MIL-C-26482 Series
SolderTacts Series:
MIL-C-26482
Contact
Military
Specification
MIS-20067/5-001†
MIS-20067/6-001†
—
—
—
—
Cable Diameter
JOD
1.78–4.70
[.070–.185]
1.78–4.70
[.070–.185]
1.52–3.30
[.060–.130]
1.52–3.30
[.060–.130]
—
—
SOD
1.65–2.79
[.065–.110]
1.65–2.79
[.065–.110]
1.68–2.13
[.066–.089]
1.68–2.13
[.066–.089]
—
—
DOD
.76–2.03
[.030–.080]
.76–2.03
[.030–.080]
.91–1.75
[.036–.069]
.91–1.75
[.036–.069]
.76–1.24
[.030–.049]
.76–1.24
[.030–.049]
COD
.23–.51
[.009–.020]
.23–.51
[.009–.020]
.30–.66
[.012–.026]
.30–.66
[.012–.026]
.28–.79
[.011–.031]
.28–.79
[.011–.031]
Wire
(AWG)
24–32
24–32
24–30
26–32
24–30
24–30
Raychem
SolderTacts
Part No.
D-602-16
D-602-17
D-602-46
D-602-47
D-602-56
D-602-57
Size
12
12
16
16
16
16
Polarity
S
P
P
S
P
S
Cable Type
Coaxial
Coaxial
Coaxial
Coaxial
Twinax
Twinax
†These SolderTacts contacts are on qualified parts list for indicated specification.
Tooling Selection Guide
Part Numbers
D-602-46/47
D-602-56/57
D-602-16/17
*Could be developed.
Engineering
Standard
(Termination
Instructions)
ES61137
ES61138
ES61161
Convection
(Hot Air) Heating
AT-1319
Adapter
AT-1319-17
—
—
Repair
Wand
*
—
—
Contact
Insertion
Tool
AD-1525
(M81969/17-04)
—
Contact
Removal
Tool
AD-1526
(M81969/19-08)
—
Note:
AA-400 SuperHeater Compressed Air Heating Tool shown on page 10-2 can be used for installation. Another option is the Steinel® General Purpose Hot-Air
Heating Tool shown on page 10-13.
8-68
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Shielded Contacts
SolderTacts Shielded One-Piece Solder Contacts
(Continued)
SolderTacts Series:
MIL-C-28748 Series
Jacket
(JOD)
Shield
(SOD)
Dielectric
(DOD)
Conductor
(COD)
SolderTacts product construction, MIL-C-28748 Series
Contact
Military
Specification
MIS-20067/2-002
a
MIS-20067/1-001
a
MIS-20067/4-001
a
MIS-20067/3-001
a
M39029/79
b
M39029/80
b
M39029/40
b
M39029/41
b
—
—
—
MIS-20067/2-001, 003
a
MIS-20067/8-001
a
MIS-20067/7-001
a
Cable Diameter
JOD
1.52–3.35
[.060-.132]
1.52–3.35
[.060-.132]
—
—
1.52–3.35
[.060-.132]
1.52–3.35
[.060-.132]
1.52–3.35
[.060-.132]
1.52–3.35
[.060-.132]
—
—
1.52–3.35
[.060-.132]
1.52–3.35
[.060-.132]
—
—
SOD
1.68–2.13
[.066-.084]
1.68–2.13
[.066-.084]
—
—
1.68–2.13
[.066-.084]
1.68–2.13
[.066-.084 ]
1.68–2.13
[.066-.084 ]
1.68–2.13
[.066-.084 ]
—
—
1.68–2.13
[.066-.084 ]
1.68–2.13
[.066-.084 ]
—
—
DOD
.91–1.78
[.036-.070]
.91–1.78
[.036-.070]
.76–1.24
[.030-.049]
.76–1.24
[.030-.049]
.91–1.68
[.036-.066]
.91–1.68
[.036-.066]
.91–1.68
[.036-.066]
.91–1.68
[.036-.066]
.76–1.24
[.030-.049]
.76–1.24
[.030-.049]
.91–1.78
[.036-.070]
.91–1.78
[.036-.070]
1.40–3.15
[.055-.124]
1.40–3.15
[.055-.124]
COD
.23–.89
[.009-.035]
.23–.89
[.009-.035]
.28–.79
[.011-.031]
.28–.79
[.011-.031]
.30–.66
[.012-.026]
.30–.66
[.012-.026]
.30–.66
[.012-.026]
.30–.66
[.012-.026]
.28–.79
[.011-.031]
.28–.79
[.011-.031]
.23–.46
[.009-.018]
.23–.46
[.009-.018]
.64–1.57
[.025-.062]
.64–1.57
[.025-.062]
Raychem
Wire
(AWG)
26–32
26–32
24–30
24–30
26–32
26–32
26–32
26–32
24–30
24–30
28–32
28–32
16–20
16–20
SolderTacts
Part No.
D-602-44
D-602-45
D-602-54
D-602-55
D-602-72
D-602-73
D-602-76
D-602-77
D-602-0126
D-602-0127
D-602-0172
D-602-0173
D-610-09
D-610-10
Size
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Polarity
P
S
P
S
P
S
P
S
P
S
P
S
P
S
Cable Type
Coaxial
Coaxial
Twisted pair
Twisted pair
Coaxial
Coaxial
Coaxial
Coaxial
Twisted pair
c
Twisted pair
c
Coaxial
Coaxial
Power
Power
8
Electrical Interconnect Products
a These SolderTacts contacts are on the qualified parts list for indicated specification.
b These SolderTacts contacts are intermateable and intermountable with contacts qualified to the indicated specification; they replace crimp-style termination.
c These SolderTacts contacts are designed for twisted-pair cable per MIL-STD-1553B.
8-69
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Shielded Contacts
SolderTacts Shielded One-Piece Solder Contacts
(Continued)
SolderTacts Series:
MIL-C-38999, Series I, II,
III, IV Circular Connectors
SolderTacts Product Construction, MIL-C-38999 Series
Jacket
(JOD)
Shield
(SOD)
Dielectric
(DOD)
Conductor
(COD)
Contact
Military
Specification
Series I, III, and IV
M39029/60
a
a
a
a
a
a
a
a
a
a
a
a
United States
Air Force
Drawing No.
Cable Diameter
JOD
SOD
DOD
COD
Wire
(AWG)
Raychem
SolderTacts
Part Number
Size
Polarity
Cable Type
—
—
915304-1
915305-1
915304-2
915305-2
915307-1
915308-1
915307-3
915308-3
915307-2
915308-2
8340712-OS-01
8340713-OS-01
—
—
8340712-OL-01
8340713-OL-01
M39029/59
M39029/76
M39029/77
M39029/76
M39029/77
M39029/28
3.81–5.94
[.150-.234]
3.81–5.94
[.150-.234]
1.27–2.62
[.050-.103]
1.27–2.62
[.050-.103]
—
—
1.47–3.10
[.058-.122]
1.47–3.10
[.058-.122]
—
—
1.90–3.81
[.075-.150]
1.90–3.81
[.075-.150]
2.49–3.42
[.098-.135]
2.49–3.42
[.098-.135]
2.49–3.76
[.098-.148]
2.49–3.76
[.098-.148]
2.49–3.42
[.098-.135]
2.49–3.42
[.098-.135]
3.68
[.145 ] Max.
4.11
[.162] Max.
3.10–4.32
[.150-.170]
3.10–4.32
[.150-.170]
1.68–2.13
[.066-.084]
1.68–2.13
[.066-.084]
—
—
1.68–2.39
[.066-.094]
1.68–2.39
[.066-.094]
—
—
2.54–2.97
[.100-.117]
2.54–2.97
[.100-.117]
1.68–3.05
[.066-.120]
1.68–3.05
[.066-.120]
1.68–3.30
[.066-.130]
1.68–3.30
[.066-.130]
1.68–3.05
[.066-.120]
1.68–3.05
[.066-.120]
—
—
M39029/75
M39029/28
M39029/75
M39029/28
M39029/75
—
—
—
—
—
—
M39029/90
M39029/90
a
a
8912020-OS-01
8912020-DL-01
1.52–3.84
[.060-.151]
1.52–3.84
[.060-.151]
.91–1.73
[.036-.068]
.91–1.73
[.036-.068]
.64–1.09
[.025-.043]
.64–1.09
[.025-.043]
1.12–2.03
[.044-.080]
1.12–2.03
[.044-.080]
.74–1.45
[.029-.057]
.74–1.45
[.029-.057]
1.27–2.62
[.050-.103]
1.27–2.62
[.050-.103]
.76–1.24
[.030-.049]
.76–1.24
[.030-.049]
.91–1.78
[.036-.070]
.91–1.78
[.036-.070]
.76–1.24
[.030-.049]
.76–1.24
[.030-.049]
.64–1.29
[.029-.051]
.64–1.29
[.029-.051]
.48–1.09
[.019-.043]
.48–1.09
[.019-.043]
.23–.58
[.009-.023]
.23–.58
[.009-.023]
.23–.58
[.009-.023]
.23–.58
[.009-.023]
.48–.89
[.019-.035]
.48–.89
[.019-.035]
.48–.89
[.019-.035]
.48–.89
[.019-.035]
.48–.89
[.019-.035]
.48–.89
[.019-.035]
.27–.79
[.011-.031]
.27–.79
[.011-.031]
.23–.89
[.009-.035]
.23–.89
[.009-.035]
.27–.79
[.011-.031]
.27–.79
[.011-.031]
.27–.74
[.011-.029]
.27–.74
[.011-.029]
22–24
22–24
26–30
26–30
26–30
26–30
24–32
24–32
22–26
22–26
22, 28
22, 28
24–26
24–26
22–26
22–26
24–26
24–26
24–26
24–26
D-602-0122
D-602-0123
D-602-0140
D-602-0141
D-602-0142
D-602-0143
D-602-0144
D-602-0145
D-602-0146
D-602-0147
D-602-0150
D-602-0151
D-602-1108
D-602-1109
D-602-1110
D-602-1111
D-602-1112
D-602-1113
DK-602-0156-N-1
DK-602-0156-N-2
8
8
16
16
16
16
12
12
12
12
12
12
8
8
8
8
8
8
8
8
P
S
P
S
P
S
P
S
P
S
P
S
S
P
S
P
S
P
P
P
Coaxial
Coaxial
Coaxial
Coaxial
Twisted pair
Twisted pair
Coaxial
Coaxial
Twisted pair
Twisted pair
Coaxial
Coaxial
Twisted pair
b
Twisted pair
b
Triaxial
Triaxial
Twisted pair
b
Twisted pair
b
Twinaxial
c
Twinaxial
c
8
Electrical Interconnect Products
a These SolderTacts contacts are intermateable and intermountable with contacts qualified to indicated specification; they replace crimp-style termination.
b These SolderTacts contacts are designed for shielded twisted pair cable per MIL-STD-1553B.
c These SolderTacts contacts are designed for databus contacts per MIL-STD-1553B.
8-71
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
DIY/Open Source Hardware
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