Ferrites and accessories
ETD 59/31/22
Core and accessories
Series/Type:
Date:
B66397, B66398
June 2013
Data Sheet
EPCOS AG 2013. Reproduction, publication and dissemination of this data sheet and the
information contained therein without EPCOS’ prior express consent is prohibited.
ETD 59/31/22
Core
■
To IEC 61185
■
For SMPS transformers with optimum
B66397
weight/performance ratio at small volume
■
Delivery mode: single units
Magnetic characteristics
(per set)
l/A
l
e
A
e
A
min
V
e
= 0.38 mm
–1
= 139 mm
= 368 mm
2
= 368 mm
2
= 51200 mm
3
Approx. weight
260 g/set
Ungapped
Material A
L
value
nH
N27
N87
N97
e
B
S
*
mT
320
320
320
P
V
W/set
Ordering code
5000 +30/–20% 1500
5300 +30/–20% 1590
5500 +30/–20% 1660
< 9.62 (200 mT, 25 kHz, 100 °C) B66397G0000X127
< 5.20 (100 mT, 100 kHz, 100 °C) B66397G0000X187
< 4.50 (100 mT, 100 kHz, 100 °C) B66397G0000X197
* H = 250 A/m; f = 10 kHz; T = 100 °C
Gapped
Material
g
mm
0.200.02
1.000.05
1.500.05
2.00
0.05
A
L
value
approx.
nH
1588
508
381
311
e
Ordering code
** = 27 (N27)
**
= 87 (N87)
B66397G0200X1**
B66397G1000X1**
B66397G1500X1**
B66397G2000X1**
N27,
N87
476
152
114
93
The A
L
value in the table applies to a core set comprising one ungapped core (dimension g = 0) and
one gapped core (dimension g > 0).
Please read
Cautions and warnings
and
Important notes
at the end of this document.
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06/13
ETD 59/31/22
Core
Calculation factors
(for formulas, see
“E cores: general information”
)
Material
Relationship between
air gap – A
L
value
K1 (25 °C)
N27
N87
Validity range:
508
508
K2 (25 °C)
– 0.708
– 0.708
Calculation of saturation current
K3 (25 °C)
853
812
K4 (25 °C)
– 0.847
– 0.796
K3 (100 °C) K4 (100 °C)
799
783
– 0.865
– 0.873
B66397
K1, K2: 0.10 mm < s < 3.50 mm
K3, K4: 170 nH < A
L
< 1660 nH
Please read
Cautions and warnings
and
Important notes
at the end of this document.
3
06/13
ETD 59/31/22
Accessories
Coil former
GFR polyterephthalate (UL 94 V-0, insulation class to IEC 60085:
H max. operating temperature 180 °C), color code black
Rynite FR 530
®
E41938 (M)
, E I DUPONT DE NEMOURS & CO INC
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s
Winding:
see Data Book 2013, chapter “Processing notes, 2.1”
Yoke
Material:
Coil former
Sections
1
A
N
mm
2
365.6
l
N
mm
106.1
A
R
value
10.0
Pins
24
B66398W1024T001
B66398A2000X000
Stainless spring steel (0.4 mm)
Ordering code
Material:
B66398
Yoke (ordering code per piece, 2 are required)
Coil former
Yoke
Please read
Cautions and warnings
and
Important notes
at the end of this document.
4
06/13
Ferrites and accessories
Cautions and warnings
Cautions and warnings
Mechanical stress and mounting
Ferrite cores have to meet mechanical requirements during assembling and for a growing number
of applications. Since ferrites are ceramic materials one has to be aware of the special behavior
under mechanical load.
As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing
or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads
can cause cracks or failure of the ferrite cores.
For detailed information see chapter
“Definitions”,
section 8.1.
Effects of core combination on A
L
value
Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent
that the initial permeability is dependent on the stress state of the core. The higher the stresses are
in the core, the lower is the value for the initial permeability. Thus the embedding medium should
have the greatest possible elasticity.
For detailed information see chapter
“Definitions”,
section 8.2.
Heating up
Ferrites can run hot during operation at higher flux densities and higher frequencies.
NiZn-materials
The magnetic properties of NiZn-materials can change irreversible in high magnetic fields.
Processing notes
– The start of the winding process should be soft. Else the flanges may be destroid.
– To strong winding forces may blast the flanges or squeeze the tube that the cores can no more
be mount.
– To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement.
– Not following the processing notes for soldering of the J-leg terminals may cause solderability
problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation
of the wire. For detailed information see chapter
“Processing notes”,
section 8.2.
– The dimensions of the hole arrangement have fixed values and should be understood as
a recommendation for drilling the printed circuit board. For dimensioning the pins, the group
of holes can only be seen under certain conditions, as they fit into the given hole arrangement.
To avoid problems when mounting the transformer, the manufacturing tolerances for positioning
the customers’ drilling process must be considered by increasing the hole diameter.
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06/13
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