B
C
D
E
F
802-019
– A
Series 802 Overmolded
Cordset
G
H
J
K
L
M
N
P
© 2006 Glenair, Inc.
Series 800
Series 802 “Aqua Mouse”
3500 PSI Rated
A
802 Series Cordsets For Harsh Environments
Glenair’s “Aqua Mouse” overmolded
cordsets offer watertight sealing and
excellent cold temperature flexibility.
These cables are 100% tested and
ready to use.
Two Cable Types
– Standard
polyamide overmolded cordsets offer
good chemical resistance and are
rated for one meter immersion. For
maximum performance and 2500 PSI
rating, choose neoprene jacket and
thermoset polyurethane overmolding.
Shielded
– 90% braid coverage and
BAND-IT® shield termination meet
EMI requirements.
Simplified Ordering, No Minimums
HOW TO ORDER SERIES 802 OVERMOLDED CORDSETS
Sample Part Number
C
2
Z1
Shell
Material /
Finish
Z1
Stainless
Steel /
Passivated
9-19
N
Protective
Cover
P
Metal
Protective
Covers
Included
A
Shell Key
Pos.
A
Pos. A
– 48
Series
802-019
Overmolded
Cordset,
Shielded,
with
Polyurethane
Cable Jacket
1 Meter
Immersion
End A
End B
Connector Connector
A
Plug, with
Male Pin
Contacts
Wire Size
2
#22 AWG
Insert Arr.
5-3
6-1
6-4
6-7
7-1
7-10
8-13
9-4
9-19
10-26
12-2
12-37
14-55
15-85
Length
Overall
Length In
Inches
12 Inch Min
.
A
Plug, with
Male Pin
Contacts
4
#24 AWG
(Std.)
(Normal)
B
Plug, with
Female
Socket
Contacts
B
Plug, with
Female
Socket
Contacts
ZM
Stainless
Steel /
Electroless
Nickel
Plated
B
Pos. B
6
#26 AWG
N
No Covers
Supplied
8
#28 AWG
C
Pos. C
800-020
C
C
Overmolded Receptacle, Receptacle,
Cordset,
with Male
with Male
Shielded,
Pin Contacts Pin Contacts
with
D
D
Neoprene
Receptacle, Receptacle,
Jacket and
Polyurethane with Female with Female
Socket
Socket
Overmolding,
Contacts
Contacts
2500 PSI
Rated
D
Pos. D
N
No
Connector
(Single-
Ended)
CAGE Code 06324/0CA77
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-18
E-Mail: sales@glenair.com
Series 802 “Aqua Mouse”
3500 PSI Rated
A MAX.
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
A
B
B MAX.
OVERMOLDED
STRAIN RELIEF
SHIELDED JACKETED
CABLE
SERIES 802 RECEPTACLE
C
D
E
F
G
H
J
K
L
M
N
P
SERIES 802 PLUG
OPTIONAL
PROTECTIVE COVER
WITH POLYURETHANE
WIRE ROPE
RIGHT ANGLE CORDSETS
LENGTH + 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
C MAX.
MASTER
KEY
LOCATED 180
FROM CABLE EXIT
DIMENSIONS
Shell A Max. B Max.
Size
In. mm. In. mm.
5
2.00 50.8 .49 12.5
6
2.50 63.5 .56 15.7
7
2.50 63.5 .68 17.3
8
2.50 63.5 .74 18.8
9
2.50 63.5 .81 20.6
10
2.75 69.9 .87 22.1
12
3.00 76.2 .93 23.6
14
3.50 88.9 1.12 28.5
15
3.75 95.3 1.18 30.0
C Max. D Max. E Max.
In. mm. In. mm. In. mm.
1.50
1.50
1.70
1.75
1.75
1.75
1.75
1.75
2.00
38.1
38.1
43.2
44.5
44.5
.49
.56
.68
.74
.81
12.5
15.7
17.3
18.8
20.6
22.1
23.6
28.5
30.0
1.65
1.65
1.70
1.75
1.75
1.75
1.75
1.75
2.00
41.9
41.9
43.2
44.5
44.5
44.5
44.5
44.5
50.8
E MAX.
D
MAX.
How To Order Right Angle Cordsets
Insert the letter “R” after the End A or End B
Connector letter designator.
Example
Straight cable 802-019-AC4Z16-4PA-72
Right Angle
802-019-ARCR4Z16-4PA-72
44.5 .87
44.5 .93
44.5 1.12
50.8 1.18
SERIES 802 HARSH ENVIRONMENT CORDSET SPECIFICATIONS
Cable Jacket Material
Cable Shield
Conductors
BAND-IT®
Shield Termination Band
Current Rating
Test Voltage (Dielectric Withstanding Voltage)
Insulation Resistance
Contact Resistance
Operating Temperature
Immersion
Solvent Resistance, Polyamide Overmold
Electrical Resistance
Shielding Effectiveness
© 2006 Glenair, Inc.
Thermoplastic Polyurethane, Black, UL 94 V-0 Rated, or Neoprene Rubber per
ASTM D2000
Nickel-Coated Copper Braid, 90% Minimum Coverage
Silver Coated Stranded Wire, TFE Insulated, Per M22759/11
Stainless Steel
Up to 5 AMP Continuous Duty With #22 AWG Wire
500 VAC RMS sea level, 100 VAC RMS 70,000 feet
200 megohms minimum
See Table I
-30° C. to +105° C.
Polyamide Overmold: 1 meter water immersion for 1 Hour per MIL-STD-810
Method 512 (IP68). Polyurethane overmold: 3500 PSI Hydrostatic Pressure
Excellent Resistance to Most Solvents, Fuels, and Oils; Poor Resistance to
Strong Acids and Bipolar Solvents (Alcohol)
(8 Milliohms Mated Contacts) + (Wire Resistance)
50 dB minimum from 100MHz to 1000MHz.
CAGE Code 06324/0CA77
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-19
E-Mail: sales@glenair.com
Series 800
Automotive Electronics
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