2/3/8 stage charging selectable on output panel (Note 4)
Universal AC input / Full range
Built-in active PFC function PF>0.95
Protection: Reverse Polarity / Short circuit / Over voltage / Over temperature
Charger for lead-acid batteries
3 color LED loading indicator
Built-in remote ON-OFF control
2-Bank charger
Temperature compensation function
FAN on/off control (depends on charging current)
3 years warranty
..
SPECIFICATION
MODEL
BOOST CHARGE VOLTAGE
FLOAT CHARGE VOLTAGE
OUTPUT CURRENT
OUTPUT
RECOMMENDED BATTERY
CAPACITY(AMP HOURS)
(Note 3)
BATTERY TYPE
LEAKAGE CURRENT FROM
BATTERY
(Typ.)
VOLTAGE RANGE
FREQUENCY RANGE
EFFICIENCY (Typ.)
INPUT
POWER FACTOR (Typ.)
AC CURRENT (Typ.)
INRUSH CURRENT (Typ.)
LEAKAGE CURRENT
OVER VOLTAGE
PROTECTION
OVER TEMPERATURE
SHORT CIRCUIT
REVERSE POLARITY
REMOTE CONTROL
BATTER BANKS
FUNCTION
FAST CHARGE
CHARGER OK
OUTPUT OK
WORKING TEMP.
PB-1000-12
14.4V
13.8V
60A
200 ~ 600Ah
Open & Sealed Lead Acid
<1mA
90 ~ 264VAC
47 ~ 63Hz
85%
0.95/230VAC
12A/115VAC
25A/115VAC
0.98/115VAC at full load
5.2A/230VAC
50A/230VAC
64.5 ~ 69.5V
88%
89%
127 ~ 370VDC
PB-1000-24
28.8V
27.6V
34.7A
120 ~ 350Ah
PB-1000-48
57.6V
55.2V
17.4A
60 ~ 175Ah
<3.5mA / 240VAC
16 ~ 18V
32 ~ 35V
Protection type : Shut down o/p voltage, re-power on to recover
80
85
5
5
(12V), 85
(12V),75
5
5
(24V,48V) (TSW1: detect on heatsink of power transistor)
(24V,48V) (TSW2 : detect on heatsink of o/p diode)
Protection type : Shut down o/p voltage, recovers automatically after temperature goes down
YES, protected by internal circuit
YES, protected by internal circuit
Open: Normal work
2 banks (A & B)
2 / 3 / 8 stage selectable
Relay contact rating(max.): 30V/1A resistive ; "Short" when the unit is working properly, "Open"when the unit is failure or the protection function is activating
Relay contact rating(max.): 30V/1A resistive ; "Short" when the battery is full, "Open" when the battery is still charging
-20 ~ +60 (Refer to output load derating curve)
Short: Stop Charging
TEMPERATURE COMPENSATION
By NTC, compensate both banks at the same time
20 ~ 90% RH non-condensing
WORKING HUMIDITY
ENVIRONMENT STORAGE TEMP., HUMIDITY
-40 ~ +85 , 10 ~ 95% RH
TEMP. COEFFICIENT
0.05%/ (0 ~ 50 )
VIBRATION
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
UL60950-1, TUV EN60950-1 approved
SAFETY STANDARDS
SAFETY &
EMC
(Note 2)
WITHSTAND VOLTAGE
ISOLATION RESISTANCE
HARMONIC CURRENT
EMS IMMUNITY
I/P-O/P:3KVAC
I/P-FG:1.5KVAC
O/P-FG:0.5KVAC
/ 70% RH
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25
EMI CONDUCTION & RADIATION
Compliance to EN55022 (CISPR22)
Compliance to EN61000-3-2,-3
Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, light industry level, criteria A
127.4Khrs min.
MIL-HDBK-217F (25
)
300*184*70mm(L*W*H)
3.5Kg; 4pcs/15Kg/1.83CUFT
OTHERS
NOTE
MTBF
DIMENSION
PACKING
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
2. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives.
3. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.
4. Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time.
File Name:PB-1000-SPEC 2011-01-18
1000W Intelligent Single Output Battery Charger
Mechanical Specification
300
70
A
Stage 8/3/2
PB-1000
Case No. 804B
series
Unit:mm
155
7
72.6
10
ON/OFF
SWITCH
OFF
AC INPUT
22
184
22
Air flow
direction
70
48
26.5
A
Stage 8/3/2
9 7 5 3 1
10 8 6 4 2
Control Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent
Pin No.
1,2
3,4
5,6
7
Assignment
RY13
RY14
RY15
GND
Pin No.
8
9
10
Terminal
Assignment Mating Housing
NTC(5K )
RC-
HRS DF11-10DS HRS DF11-**SC
or equivalent or equivalent
RC+
RY13 : Bank A OK
RY14 : Bank B OK
RY15 : Charger OK
NTC / GND : Temperature sense
RC+ / RC-: Remote ON/OFF
Charging Curve
2 Stage
Start
V
boost
3 Stage
Start
V
boost
V
float
Charge Voltage
100%
Charge Voltage
100%
Charge Current
Constant Current Constant Voltage
stage 1
stage 2
Orange
Battery Full
Green
10%
INLET
ON
A
B
1
3
5
7
9
2
4
6
8
10
B
A
Charge Current
Constant Current Constant Voltage
stage 1
stage 2
Orange
Float
stage 3
Green
10%
Color of LED
Color of LED
File Name:PB-1000-SPEC 2011-01-18
1000W Intelligent Single Output Battery Charger
PB-1000
Analysis
Recondition
Float
series
8 Stage
Pulse
Soft Start
Constant Current
Constant Voltage
Maintain
Charge Voltage
Charge Current
stage 1
Color of LED
stage 2
stage 3
Orange
stage 4
stage 5
stage 6
stage 7
Green
stage 8
Block Diagram
PFC : 95KHz
PWM fosc : 60KHz
ACTIVE
INRUSH
CURRENT
LIMITING
BANK A (+V)
BANK B (+V)
I/P
EMI
FILTER
RECTIFIER
&
PFC
POWER
SWITCHING
RECTIFIER
&
FILTER
PFC
CONTROL
PWM
CONTROL
CURRENT
DETECTION
MCU
REVERSE
DETECTION
2/8
STAGE
SELECT
REMOTE
CONTROL
Bank A OK
Bank B OK
Charger OK
RC
AUX
POWER
FAN
OTP
RY13
RY14
RY15
Derating Curve
The Function of LEDs
Battery
Fail
Charging
Battery Full
Color of LED
Red
Orange
Green
100
80
60
LOAD (%)
40
20
-20
0
10
20
30
40
50
60
70
(HORIZONTAL)
AMBIENT TEMPERATURE ( )
File Name:PB-1000-SPEC 2011-01-18
1000W Intelligent Single Output Battery Charger
Function Description of CN100
PB-1000
series
Pin No. Function Description
1,2
RY13 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery A is full, "Open" when the battery A is still charging.
3,4
RY14 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery B is full, "Open" when the battery B is still charging.
Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is working properly, "Open" when the unit is failure or
5,6
RY15
the protection function is activating.
7,8
Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the
charging voltage.
GND / RTH
If the temperature sensor is not used, the charger still works normally.
RC- / RC+
Turn the output on and off by electrical or dry contact between pin 10 (RC+) and pin 9(RC-), "Open" : Normal work ,
"Short" : Stop charging
9,10
Function Manual
1.Remote Control
The charger can be turned ON/OFF by using the
"Remote Control" function.
Between RC+(pin10) and RC-(pin9)
SW Open
SW Short
Charger
A
CN100
1 RY13 RY13 2
RY14 RY14
B
A
ON
OFF
B
Stage 8/3/2
1
3
5
7
9
2
4
6
8
10
RY15 RY15
GND RTH
9
RC- RC+
10
SW
+
-
+
-
Battery B
Battery A
2.Two Battery Banks
The charger may be hooked up two battery banks (A and/or B). Connect the battery bank(s) as below. If you are connecting 2 battery banks in the
same time, keep in mind that they must share a common ground.
A
B
Stage 8/3/2
1
3
5
7
9
2
4
6
8
10
A
B
A
B
Stage 8/3/2
1
3
5
7
9
2
4
6
8
10
B
A
+
-
+
-
Battery A
Battery B
A
B
Stage 8/3/2
1
3
5
7
9
2
4
6
8
10
B
A
+
-
+
-
Battery B
Battery A
File Name:PB-1000-SPEC 2011-01-18
1000W Intelligent Single Output Battery Charger
PB-1000
series
3. 2,3, or 8 stage Charging Select
(1)The charger features user selectable 2,3, or 8 stage charging.
The charging profile is selected by moving the slide switch on
the back panel.
Switch
Right
Middle
Left
Charging mode
A
CN100
1 RY13 RY13 2
2 stage charging
3 stage charging
8 stage charging
B
Stage 8/3/2
1
3
5
7
9
2
4
6
8
10
B
A
RY14 RY14
RY15 RY15
GND RTH
9
RC- RC+ 10
(2)Please choose the "3 stage" selection when the charger
is used to charge the batteries and power the loads in the
same time.
+
Stage 8/3/2
-
+
-
Battery B
Battery A
4.Charger OK Relay(RY15)
Charger
Normal work
Failure or the protection
function is activating
Between pin5 and pin6(RY15)
A
CN100
1 RY13 RY13 2
B
ON (Short)
OFF (Open)
Stage 8/3/2
1
3
5
7
9
2
4
6
8
10
B
A
RY14 RY14
RY15 RY15
GND RTH
9
RC- RC+ 10
RY15
+
-
+
-
Battery B
Battery A
5.Output OK Relay(RY13 & RY14)
1.Bank A OK (RY13)
Bank A
Battery A Full
Charging
Between pin1 and pin2(RY13)
ON (Short)
OFF (Open)
Color of LED A
A
CN100
1
B
A
RY13 RY13
RY14 RY14
RY15 RY15
GND RTH
2
Green
B
Orange
Stage 8/3/2
1
3
5
7
9
2
4
6
8
10
2.Bank B OK (RY14)
Bank B
Battery B Full
Charging
Between pin3 and pin4(RY14) Color of LED B
ON (Short)
OFF (Open)
Green
Orange
9
RC- RC+ 10
RY14
RY13
+
-
+
-
Battery B
Battery A
6.Temperature Compensation
Temperature sensor comes along with the charger can
be connected to the unit to allow temperature compensation
of the charging voltage.
If the temperature sensor is not used, the charger still
works normally.
CN100
A
B
Stage 8/3/2
1
3
5
7
9
2
4
6
8
10
1 RY13 RY13 2
B
A
RY14 RY14
RY15 RY15
GND RTH
9
+
-
+
-
RC- RC+ 10
Battery B
Battery A
NTC
The temperature sensor can either be attached to the
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