---
54001027
10/12
4.0/6.0
4.3/3.0
---
54001020
54001001
2,7
2,3
1,5
33400512
15512730
10762774
01
01
03
15519823
01
F235410
F535410
F808800
2,7
1,5
33400513
15516298
01
01
10AG
10
10AG
10AUS
10
12AG
12TS
12
12AG
12TS
12
14AG
14TS
14
14AG
14AUA
14AU
14
13
18AG
18TS
18
18AG
18AUA
18AUD
18AUS
18AU
18
22AUA
22AUS
22AUD
22AU
22
7.6
5.6
6.8
2.30
3.4
5.00
3.20
6.0
0.30
4.5
1.10
1.00
31.2
30.7
8.0
7.5
SEALED
UNSEALED
CABLE *
SEAL (CS)
UNSEALED
(US)
WIRE
SIZE
AWG
WIRE
SPEC.
AWG
WIRE
SIZE
METRIC
2.5
2.5/3.0
3.4/3.0
2,7
3,6
1,5
CONDUCTOR
CONDUCTOR
INSULATION
INSULATION
INSL.
CONDUCTOR
INSULATION
WIRE CRIMP HEIGHT CRIMP HEIGHT
CRIMP HEIGHT CRIMP HEIGHT
INSULATION GRIP
CRIMP WIDTH
CRIMP WIDTH
SPEC
AWG
METRIC
AWG
METRIC
CRIMP PUNCH FORM
(SECT C-C)
(SECT D-D)
METRIC (SECT C-C)
(SECT C-C)
(SECT D-D)
(SECT D-D)
OPTION
TYPE
(+/-0.10)
(+/-0.10)
(+/-0.05)
(+/-0.05)
(+/-0.05)
(+/-0.05)
SECD-D
CRIMP
CORE/
WIDTH INSULATION
INSULATION
E
CRIMP
#
0.03
OPTION
---
---
2
2
---
---
---
2
---
2
1
1
2
2
0.92
1.09
---
---
1.36
1..45
1.54
---
1.72
---
---
---
---
---
F
#
0.03
G
#
0.03
J
#
0.03
L
#
0.03
K
OFFSET
#
0.03
BETWEEN
ANVILS
1.99
2.38
---
---
2.96
3.12
3.35
---
3.70
---
---
---
---
---
---
---
0.60
0.60
---
---
---
0.60
---
0.60
0.60
1.10
1.00
1.00
M
#
0.03
N
#
0.03
P
#
0.03
R
#
0.03
S
#
0.03
T
#
0.03
U
#
0.03
2.05
2.45
CONDUCTOR
CONDUCTOR
INSULATION
INSULATION
CONDUCTOR
CONDUCTOR
CONDUCTOR
INSULATION
CONDUCTOR
INSULATION
INSULATION
INSULATION
INSULATION
INSULATION
0.53
0.63
---
---
0.79
0.84
0.89
---
0.99
---
---
---
---
---
0.12
0.16
---
---
0.22
0.22
0.24
---
0.28
---
---
---
---
---
2.56
3.06
---
---
3.81
4.06
4.31
---
4.81
---
---
---
---
---
1.97
2.36
---
---
---
---
3.32
---
---
---
---
---
---
---
---
---
0.16
0.18
---
---
---
0.25
---
0.30
0.32
0.38
0.40
0.47
---
---
3.25
3.50
---
---
---
4.50
---
5.12
5.38
5.10
5.50
6.10
---
---
2.53
2.72
---
---
---
3.50
---
3.98
4.17
4.70
5.00
5.60
---
---
2.50
2.69
---
---
---
3.46
---
3.94
4.13
4.64
4.94
5.52
---
---
N/A
N/A
---
---
---
N/A
---
N/A
1.92
---
---
---
---
---
N/A
N/A
---
---
---
N/A
---
N/A
1.11
---
---
---
7.6
5.6
---
2.30
3.2
4.60
5.7
0.30
1.00
31.2
8.0
SEALED
US
22
18
20
18
20
14
ESB-MIL123-A
MS-8288
16
14
16
2(18/20)
N/A
N/A
10
12
10
12
0.35
0.75/1.00
0.50
0.75/1.00
0.50
2.00/2.50
1.50
FLRY A-B
ISO-6722
2.00/2.50
1.50
2(1.0-0.5)
2.5
N/A
US
2.5
5.00/6.00
4.00
5.00/6.00
4.00
2.45
2.20
2.45
2.20
2.40*/2.50*
2.05
2.40*/2.50*
2.30
3.85
1.80
3.45
N/A
5.70*
5.30*
3.70
N/A
5.7/5.9*
5.50*
4.30
N/A
5.80*
4.35
OPTION 1
OPTION 2
2
2
2
1
1
1.40
1.50
1.30
1.50
1.30
1.95
1.80
1.95
1.80
1.90-1.60*
1.30
1.30/1.50
1.25
1.30/1.50
1.25
1.75/1.80
1.70
1.75/1.80
1.70
1.90-1.60*
3.25
3.05
2.45
2.05
1.95
4.20*
4.05*
2.35
2.20
5.00*
4.50/3.5*
3.20
2.90
3.7-2.3*
N/A
1.95
4.15/4.20*
4.05
2.35/2.45
2.20
4.80/5.00*
4.50*
3.10*/3.25
3.00
3.7-2.3*
5.00
2.60
4.10*
2
2
2
2
OPTION 2
2
2
2
2
2
OPTION 1
1
2
UNSEALED
NOT
AVAILABLE
SEALED
15509074
01
2.60
2.80
3.05
3.25
3.45
3.60
3.85
4.10
4.30
4.35
5.20
5.80
---
---
---
---
---
CS
F035410
F335410
54001447
14/16
1.0/1.5
2.8/2.1
---
---
54001441
54001401
54001301
2,7
2,4
2,3
1,5
1,5
33400514
33400515
13681974
10757692
10757693
01
01
01
03
03
F135410
F435410
54001877
18/20
1.0/0.5
2.2/1.4
---
F875200
54001819
54001818
54001804
54001801
F975200
54002230
54002229
54002228
54002201
MVL
UNSEALED
PART NO.
2,7
2,4
2,2
2,3
2,1
1,5
2,4
2,3
2,2
2,1
1,5
33400516
15509076
15425613
15435215
13805590
10762775
15520916
33501642
15520890
10762776
01
01
02
01
01
03
01
01
01
03
DELPHI
DELPHI
MVL
DELPHI
PART
UNPLATED
PART
SEALED
REV.
PART NO.*
REV.
PART NO.
15520221
15519829
15519827
15519824
15520917
15520918
01
01
01
01
01
01
2,7
3,6
1,5
6.4
4.3
5.1
1.45
2.6
4.20
5.6
---
1.40
31.2
8.0
US
2.80
15519825
01
2.25
3.5
0.60
30.7
7.5
UNSEALED
CS
5.20*
2(18/20)
2(1.0/0.5)
2(2.2/1.4)
4.4
6.3
5.5
1.00
3.1
1.75
3.60
4.3
4.5
---
0.60
1.10
30.7
31.2
7.5
8.0
UNSEALED
SEALED
US
US
CS
3.60
4.30*
5.20
2,7
3,6
1,5
3.4
4.2
1.00
2.3
1.75
3.0
---
0.60
30.7
7.5
UNSEALED
CS
US
3.1
3.6
1.00
2.2
1.40
2.7
---
0.60
30.7
7.5
UNSEALED
USE 12 GA TERMINAL
4.20
22
0.35
1.8/1.2
* NOT VERIFIED TO USCAR-21
CRIMP TOOL INFORMATION (REF. ONLY)
"B"
FORM TOOLING DESIGN
CONDUCTOR CRIMP
STANDARD
"B"
FORM TOOLING DESIGN
INSULATION CRIMP OPTION 1
STANDARD
"D"
FORM TOOLING DESIGN
INSULATION CRIMP OPTION 2
WIRE
SIZE AWG
WIRE SIZE
METRIC
INSULATION
DIAMETER
REF.
DELPHI
MVL
UNSEALED
MATL TYPE
PLATED
PLATE OPT.
NO.
PART
DELPHI
MVL
SEALED
MATL TYPE
PLATED
PLATE OPT.
NO.
PART
DELPHI
DELPHI
PART
UNPLATED
REV.
PART NO.*
DELPHI
GAGE
PART
REV.
STAMP
UNPLATED
A
B
(C1)
C2
(D1)
D2
K
L
(V)
(W)
TYPE OF
GRIP
STANDARD
MATERIAL
TYPE:
PLATING OPT.
PLATING
M
TYPE 2
OPTION # 1
POST GOLD FLASH
PALLADIUM
(SHORTING BAR)
TYPE 2
OPTION # 2
POST GOLD
(SHORTING BAR)
TYPE 2
OPTION # 3
TYPE 2
OPTION # 4
TYPE 1
OPTION # 5
PRE-HOT DIP TIN
(IN LINE)
TYPE 3
OPTION # 6
PRE TIN/SILVER
(INLINE)
TIN SILVER PLATE
72
S
E
F(RAD) 2X
T
( R 0.13 )
S
TYPE 2
OPTION # 7
POST SILVER
(IN LINE)
ELECTRO DEPOSITED PURE SILVER,
NICKLE UNDERPLATE NOT REQ.
75
POST HEAVY PALLADIUM-GOLD
POST PALLADIUM- GOLD
FLASH
(IN LINE)
(IN LINE )
CRIMP WIDTH
(CW)
CRIMP WIDTH
(CW)
CRIMP WIDTH
(CW)
( R 0.13 )
WORKING SURFACES
MUST BE POLISHED
ALL AROUND
U (RAD)
0.40/0.30 x 45
CHAMFER AROUND
FORM (BOTH SIDES)
$
P(RAD)
ZONE "A"
SULFIMATE DUCTILE NICKEL
SULFIMATE DUCTILE NICKEL
SULFIMATE DUCTILE NICKEL
SULFIMATE DUCTILE NICKEL
HOT DIP TIN PLATE
54
57
61
65
69
SEE DETAIL
Y2
SEE DETAIL
Y3
SEE DETAIL
CRIMP HEIGHT
(CH)
CRIMP HEIGHT
(CH)
CRIMP HEIGHT
(CH)
( R 5.1 )2X
Y1
( R 5.1 )2X
ZONE "B"
ELECTRO MATT TIN PLATE
55
ELECTRO MATT TIN
PLATE
58
ELECTRO MATT TIN
PLATE
62
ELECTRO MATT TIN
PLATE
66
HOT DIP TIN PLATE
70
TIN SILVER PLATE
73
ELECTRO MATT TIN
PLATE
76
( R 5.1 )2X
ZONE "C"
C-1, C-3: PLATE WITH HARD
C-1, C-3:
GOLD CAP OVER PURE
PLATE WITH HARD GOLD
PALLADIUM.
CAP
59
C2 ONLY: PLATE WITH HARD
C2 ONLY: PLATE WITH HARD
GOLD CAP OVER PURE
GOLD CAP OVER PURE
PALLADIUM
63
PALLADIUM
67
ELECTRO MATT TIN
PLATE
64
ELECTRO MATT TIN
PLATE
68
----
----
----
CONDUCTOR CRIMP
SECTION
SCALE
G
INSULATION CRIMP
OPTION 1
SECTION
SCALE
INSULATION CRIMP
OPTION 2
SECTION
SCALE
PUNCH
ANVIL
4.3
PUNCH
N
4.3
N
4.3
B-B
8 :1
C-C
8 :1
ZONE "D"
ELECTRO MATT TIN
PLATE
56
ELECTRO MATT TIN
PLATE
60
HOT DIP TIN PLATE
71
TIN SILVER PLATE
74
ELECTRO MATT TIN
PLATE
77
C-C
8 :1
3.0
$2X
ANVIL
3.0
$2X
J(RAD)
K
3.0
$2X
P(RAD)
R
0.30
FLAT 2X
DETAIL
0.30
FLAT 2X
DETAIL
R
54001001RWC
F808800RWA
54001441RWC
54001401RWA
54001401RWC
54001301RWA
54001819RWA
54001819RWC
54001818RWA
54001818RWC
54001804RWA
54001804RWC
54001801RWA
54001801RWC
54002230RWA
54002201RWA
MVL
REWOUND
PART NO.
15512726
15512734
15522351
15425613
13969990
13681974
15512733
15513652
15516296
13971791
15512732
15516297
15516294
13751022
15512731
15512725
01
01
01
02
01
01
01
01
01
01
01
01
01
01
01
01
01
54001001
F808800
54001441
54001401
54001301
54001819
54001818
54001804
54001801
54002230
54002201
10762774
15509074
13681974
10757692
10757693
15425613
15435215
13805590
10762775
33501642
10762776
SEE REELING OPTIONS VIEW BELOW
ENLARGED VIEW OF
BLADE TIP COIN.
GAGE REQUIREMENTS
THE PARTS MUST SLIDE INTO THE
GAGE IN THE DIRECTION OF THE
ARROW WITH GRAVITY ONLY
0.30
FLAT 2X
DETAIL
Y1
2
1
0.8
Y2
Y3
R 0.25
REFERENCE DIMENSION
RADIUS MAY BE FULL TO
NOT PRESENT.
2.400
0.735
0.930
#
0.005
#
0.005
#
0.005
TERMINAL TIP
MUST BE FLUSH
AT THIS END
TO PASS
3
(R2.5)
MINIMUM TO TANGENT.
TANGENT POINT SHOULD MATCH
TOP AND BOTTOM.
ACTUAL SIZE
4
USE DRAWING J54011-BLADE.DWG
TO INSPECT BLADE COIN CONTOUR AND
POSITION. NO OTHER INSPECTION
METHOD IS ALLOWED.
SHAPE AND LOCATION VARY
FOR CABLE SEAL ONLY
6
DATE CODE
THIS SIDE
3.25
(2X)
8
GRIP CODE
FARSIDE
7
54002201RWC 13969981
WHEN VIEWED UNDER 5X
MAGNIFICATION, NO BURRS
ALLOWED ON R2.5 SURFACE
MATERIALS:
51
NOTES:
1) CONFORMS TO ALL APPLICABLE SECTIONS OF
SAE/USCAR-2 REV.3 EXCEPT TERMINAL BEND RESISTANCE
SECTION 5.2.2
SAE/USCAR-12 REV 2
SAE/USCAR-21
FORD SDS VER 11
2) TERMINAL SYMMETRICAL ABOUT CENTERLINE
EXCEPT AS SHOWN.
3) DIMENSIONAL
1 PLACE
2 PLACE
ANGULAR
TOLERANCE:
#
0.25
#
0.10
# $
3
MVL
DELPHI
DELPHI
DELPHI PART NO. PART NO.
REWOUND
REV.
PART NO.
MADE FROM
Available Types RWA or RWC
MATERIAL TYPE 1: COPPER ALLOY
PRE PLATED, SEE PLATING CHART
FOR INFORMATION
MATERIAL TYPE 2: COPPER ALLOY
BARE MATERIAL, POST PLATED, SEE PLATING
CHART FOR INFORMATION.
MATERIAL TYPE 3: COPPER ALLOY
PRE PLATED, SEE PLATING CHART
FOR INFORMATION
10.70
SECTION THRU
CORE WING
UNLESS OTHERWISE SPECIFIED:
52
22.00
26.50
32.00
4.35
4.25
A
A
53
VIEW OF PRECIOUS PLATING
NOT TO SCALE
15.5 MIN
ZONE "A"
ZONE "D"
ZONE "B"
FULL TIN
THICKNESS
1. BLADE TERMINAL CRIMPING
GAGE FOR ALL TERMINALS WITH
WIRE CODE 18, 14 AND 13
2. ALL CRIMPED PARTS MUST PASS
BOTH THIS GAGE AND PULL TEST
REQUIREMENTS.
A MINIMUM OF THREE PARTS PER
APPLICATOR DIE MUST BE CHECKED
HOURLY OR FOR EACH 3000 PIECE
LOT, WHICHEVER COMES FIRST.
3. CRIMPED PARTS,INCLUDING
WIRE STRANDS MUST FREELY
INSTALL INTO GAGE SHOWN
ABOVE TO BE ACCEPTABLE.
ANY PARTS THAT DO NOT PASS
THIS GAGE MUST BE EITHER
SCRAPPED OR 100% REWORKED.
5
14
13
PLATING OPTION # 1
14.2 MIN
ZONE "C-1"
6.4 MIN
ZONE "C-2"
A
1.50
4.35
2 PLACES DIMENSION
TOLERANCE
#
0.03 UNLESS
OTHERWISE SPECIFIED
2.84
2.68
0.10
12
1.2
(4x)
15
11
10
9
( 2.0 0)
4) FOR CAVITY SPECIFICATION INFORMATION
REFERENCE F.C.I. DRAWING 15007 FOR UNSEALED CAVITY
AND F.C.I. DRAWING C15006 FOR SEALED CAVITY
5) SEE USCAR DRAWING EWCAP-001 FOR DIRECT CONNECT MATING
BLADE INFORMATION
6) QUALITY ASSURANCE REQUIREMENTS PER USCAR REQUIREMENTS.(2)
7) INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING
DIMENSIONS OR SPECIFICATIONS. (3)
8) INDICATES IN-PROCESS GAGE INSPECTION FOR
MANUFACTURING DIMENSIONS. (2)
9) ONLY BALLOON DIMENSIONS AND NOTES ARE REQUIRED TO BE MEASURED
AT PPAP. ALL OTHER DIMENSIONS AND NOTES WITHOUT BALLOONS SHOULD
BE TREATED AS INFORMATIONAL.
10) LAST BALLOON NUMBER: 77
B A
( 8.8 )
VENDOR I.D
& DIE NO.
( 3.80 )
THE X-HATCHED AREA
PERMISSIBLE W/O
PRECIOUS METAL PLATING
THIN PALLADIUM
GOLD FLASH
SHORTING BAR
POINT "X"
ZONE"C-3" MEASURE TIN THICKNESS
BETWEEN SERRATIONS
AT BOTTOM OF INSIDE RADIUS.
22
RECESSED SERRATIONS
22-14 GA
DOUBLE RAISED RIBS
12,10GA
ZONE "D"
10/12
ZONE "B"
FULL TIN
THICKNESS
(13.26)
12
14/16
18/20
15.24
PROGRESSION
2(18/20)
22
GAGE
2
2
9
7
9
5
SERRATIONS
E
16
18
0.13R IN FLAT AROUND BACK OF BOX
AND TRANSITION AREA
( V)
19
21
15.0 MIN
ZONE "A"
14.20 MIN
ZONE "C"
6.4 MIN
ZONE "C-2"
0.13
MAX GAP
2.20
17
13.6
20
5.3
( W)
23
B
C
24
PLATING OPTION #2
ZONE"C-3"
3.3
S.C.
2X
C
5 /0 $
$
CRIMP NOTES:
1. THE CRIMP AND CRIMP TOOLING DIMENSIONS HAVE BEEN ESTABLISHED
AND VALIDATED TO USCAR-21 USING FCI TOOLS, MACHINES, AND PROCESSES.
THE DIMENSIONS SHOWN ARE FOR REFERENCE.
2. WIRING SUPPLIERES ARE TO DEVELOP AND VALID THIER CRIMPING
SPECIFICATIONS AND PROCESSES ACCORDING TO ALL ASPECTS OF USCAR-21
REV.2. NOTE THAT AS STATED IN USCAR-21, WIRING SUPPLIER DEFINED
CRIMPING SPECIFICATIONS AND CRIMPING PROCESSES MAY IMPACT
CONNECTOR FUNCTIONS. (SEE USCAR-21 REV.2 4.2.5.1); CONTACT DELPHI
ENGINEERING FOR ANY NEEDED ASSISTANCE IN THIS REGARD.
3. DESIGN REFERENCE INFORMATION: IT IS RECOMMENDED THAT THE
NOTED NOMINAL OFFSET BETWEEN THE CONDUCTOR GRIP AND
INSULATION GRIP NOT BE CHANGED BY THE CRIMPING PROCESS. RESIZING
THIS FEATURE DURING CIMPING CAN NEGATIVELY IMPACT CONNECTOR
SYSTEM FUNCTION. ACCEPTBILITY OF THE ACTUAL NOTED CRMPED OFFSET,
CRIMPING SPECIFICATION, AND CRIMPING PROCESS USED IS TO BE
DETERMINED AS DIFINED IN CRIMP NOTE 2.
49
THE X-HATCHED AREA
PERMISSIBLE W/O
PRECIOUS METAL PLATING
GOLD ONLY
SHORTING BAR
POINT "X"
MEASURE TIN THICKNESS
BETWEEN SERRATIONS
AT BOTTOM OF INSIDE RADIUS.
28
GRIPS
REELING OPTIONS
GRIPS
B
0.84
0.79
0.20
29
K
E
27
B
C
26
L
( 0.50 )
MAX CUTOFF
PERMISSIBLE
25
PLATING OPTION #3
10.0 MIN
ZONE "A"
6.7 MIN
ZONE "C-2"
ZONE"D"
ZONE "B"
FULL TIN
THICKNESS
FEED
FEED
SECTION
A-A
48
43
0.5 MAX
MISALIGNMENT TYPICAL
(ALL INSULATION GRIPS)
NO COIN
THIS STYLE
UNWIND
STANDARD FEED
DIRECTION "B"
UNWIND
REWIND FEED
DIRECTION "A"
30
37
44
38
.
A
0.25
B A
31
36
B
.
B A
.
B
0.40
0.40
B A
POINT "X"
MEASURE TIN THICKNESS
BETWEEN SERRATIONS
AT BOTTOM OF INSIDE RADIUS.
THICK PALLADIUM
GOLD FLASH
IN-LINE
UNWIND
GRIPS
35
0.3
TYP
0.2
(ALL GRIPS)
39
( 30 )
50
$
4. DESIGN FEFERENCE INFORMATION: CRIMPED TERMINALS ARE USED ON
VARIOUS CONNECTOR APPLICATIONS. NORMALLY, FOR DESIGN PURPOSES,
A CONDUTOR AND INSULATION CRIMP ANGLE TOLERANCE OF +/-3 DEGREES
RELATIVE TO TERMINAL DATUM "B" CAN BE ASSUMED. ACTUAL CRIMP
TOLERANCES DEFINED WITHIN A HARNESS MAKER'S CRIMPING PROCESS
FOR A SPECIFIC CONNECTOR APPLICATION MUST BE VARIFIED AS SUITABLE
BY FULL VALIDATION TO ALL ASPECTS OF USCAR-21 INCLUDING SECTION 4.2.5.
C1/2
.
FEED
20 $REF. TYP.
(ALL GRIPS)
(COIN)
33
34
32
42
0.30 MAX
MISALIGNMENT
TYP.
(ALL GRIPS)
40
41
47
D1/2
3 X(
46
45
PLATING OPTION #4
10.0 MIN
ZONE "A"
6.7 MIN
ZONE "C-2"
ZONE "D"
ZONE "B"
FULL TIN
THICKNESS
REWIND FEED
DIRECTION "C"
(
C1)
D1/2
D1)
VIEW NOT TO SCALE
TERMINALS TO FEED AS SHOWN AFTER BEING REELED OFF PRODUCTION TOOL.
PACKAGING: PANCAKE REELS WITH PAPER INTERLEAF
NOTE:
1) DO NOT USE MVL PART NUMBERS FOR NEW ORDERS,
MVL PART NUMBERS FOR REFERENCE ONLY
2) WHEN USING DELPHI PART NUMBERS,ORDER
"DELPHI REWOUND PART NUMBER" ( EX: 15512726)
3) IF DELPHI PART NUMBER IS NOT AVAILABLE
REQUEST DELPHI PLATED PART NUMBER
THEN "REWIND DIRECTION (AorC) ( EX: 15520890 REWIND A)
C2
SECTION
CORE GRIP SINGLE WIRE
D2
(
D1)
13-00039
-
-
ECO421054 - DELPHI PART NUMBERS ADDED
REVISED AND REDRAWN IN PDS.
-
D2
B-B
SECTION
INSULATION GRIP SINGLE WIRE
C-C
SECTION
INSULATION GRIP CABLE SEAL
C-C
-
-
SEE NOTES
C15004-CUST
-
-
-
-
D472
POINT "X"
MEASURE TIN THICKNESS
BETWEEN SERRATIONS
AT BOTTOM OF INSIDE RADIUS.
THIN PALLADIUM
GOLD FLASH
IN-LINE
-
-
A0
2006-06-26
2013/01/25
2013/01/25
2013/01/25
RAJKUMAR
Bob CUE
Matt MAJOR
Sucha SIAN
BLADE TYPE - MALE
[APEX 2.80MM SYSTEM]
-
-
C15005-CUST
SERIAL RELEASED
See Table
U
-
1
1
C15005-CUST
-
5.000
Test/Measurement
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