TYPE:
CATALOG NO.:
General Description
The CCL/TCL Series provides functional emer-
gency lighting in a variety of wattages up to 450
watts. High performance electronics and rugged
18 gauge steel construction ensure long-term life
safety reliability.
CCL/TCL Series
Housing
High Capacity Steel Emergency Lighting Units
6 and 12 Volt, 75 to 450 Watts
Wet Cell Lead Calcium Battery
Constructed of 18 gauge steel with a tan epoxy powder
coat finish.
Knockouts provided for mounting up to three lamp
heads.
Bi-color LED charge monitor/indicator and a “press-to
test” switch are located on the front of the cabinet.
Choice of wedge base, sealed beam tungsten, or halogen
lamp heads
Illumination
Illumination is accomplished with up to three
lamp heads mounted on the top of the unit. The
most popular lamp head for use with the CCL/TCL
Series is the “D” Series round sealed beam Par 36
tungsten lamp head. The “D” head is available up
to 30 watts.
Dimensions
CCL75, CCL100, CCL150, CCL225,
TCL150, TCL200
6.0”
(15.2 cm)
Electronics
120/277 VAC dual voltage input with surge-protected,
solid-state circuitry provides for a reliable charging
system.
Charging system is complete with low voltage
disconnect, AC lockout, brownout protection,
AC indicator lamp and test switch.
Includes two fused output circuits.
7.6”
(19.3 cm)
Shown: CCL150DL2
Battery
Low maintenance, free electrolyte, wet cell, lead
calcium battery
Specific gravity disk indicators show relative state
charge at a glance
Operating temperature range of battery is 65°F
(19°C)
to 85°F
(30°C)
12.0”
(30.5 cm)
16.0”
(40.6 cm)
TCL300, TCL450
6.0”
(15.2 cm)
12.0”
(30.5 cm)
Utilizes a fully automatic voltage regulated two-rate cur- Battery supplies 90 minutes of emergency power
rent limited solid-state charger -- initially provides a high
rate charge upon restoration of AC power, and provides
Code Compliance
trickle charge to maintain batteries at full capacity once UL 924 listed
float voltage is attained.
NFPA 101
Optional ACCU-TEST Self Diagnostics includes an auto-
NEC BOCA and OSHA illumination standard
matic 3 minute discharge test every 30 days. A manual
test is available from 1 to 90 minutes.
Performance
Warranty
27.0”
(12.7 cm)
Three year full electronics warranty
7.6”
(19.3 cm)
Input power requirements
120 VAC - 0.66 amps, 80 watts
277 VAC - 0.30 amps, 80 watts
One year full plus four year prorated battery warranty
Ordering Information
CCL
SERIES
CCL = 6 Volt
TCL = 12 Volt
150
DC
WATTAGE
6 Volt
75 = 75 Watts
100 = 100 Watts
150 = 150 Watts
225 = 225 Watts
12 Volt
(Includes standard voltmeter)
150 = 150 Watt
200 = 200 Watt
300 = 300 Watt
450 = 450 Watt
DL
LAMP
HEADS
6 Volt
DY = 8 Watt, Tungsten
DA = 18 Watt, Tungsten
DL = 25 Watt, Tungsten
DC = 30 Watt, Tungsten
12 Volt
DNY = 12 Watt, Tungsten
DE = 28 Watt, Tungsten
DK = 25 Watt, Tungsten
DG = 30 Watt, Tungsten
(Suggested lamp heads listed
above. Refer to the Accessories Section for
additional lamp head choices.)
2
# OF
HEADS
3 = Three
2 = Two
1 = One
TD1
FACTORY INSTALLED
OPTIONS
1
ACCESSORIES
A = Ammeter
2
ACF1 = 120 VAC Fuse
LMSHELF = Mounting Shelf 300-450W
ACF2 = 277 VAC Fuse
MXSHELF = Mounting Shelf 72-200W
ACP1 = 120 VAC Power Switch
ACP2 = 277 VAC Power Switch
AD = ACCU-TEST Self-Diagnostics
ADAL = ACCU-TEST with Alarm
ADTD = ACCU-TEST with Time Delay
3
DCP = DC Power Switch
EX = Special Input Transformer
(Specify voltage and frequency)
TD1 = 120 VAC Time Delay
3
TTD2 = 277 VAC Time Delay
3
V = Voltmeter
2
W = White Housing
Notes:
1) Some option combinations may impact UL list-
ing. consult factory for specifics.
2) Not available witj AD, ADAL, or ADTD options.
3) 15 minute delay.
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Specification Data for CCL/TCL Series Steel Emergency Lighting Units
Housing
18 gauge steel housing with a tan epoxy powder coat
finish.
Knockouts provided for mounting up to three lamp
heads.
The suggested lamp head is the “D” Series round
sealed beam Par 36 tungsten. To order lamp heads
other than the suggested “D” head, refer to Chloride
Accessories Section..
Electronics
120/277 VAC dual voltage input with surge-protect-
ed, solid-state charging circuitry provides for a
reliable charging system. The charging system is
furnished with low voltage disconnect, AC lockout,
brownout protection, AC indicator lamp and test
switch.
The low voltage disconnect (LVD) feature will dis-
connect the battery prior to an unacceptable deep
discharge, but not before the required 90 minute
emergency operation.
The AC lockout feature prevents battery drain prior to
the initial energizing of utility power, and allows the
installer to complete all wiring and electrical connec-
tions without energizing the emergency circuit.
The brownout protection circuitry will automatically
switch the unit into the emergency mode if the utility
voltage sags below 20% of nominal.
Battery charging circuitry is entirely solid-state, and
utilizes a fully automatic, voltage regulated charger.
Battery recharge time after full discharge is less than
the required UL 924 standard.
.1
Self-Diagnostics
The ACCU-TEST Self-Diagnostics option conducts
automatic and manual tests, and indicates real time
status of the lamp, battery and charger via LED indica-
tor lamps. Automatic tests include: Systems analysis
every 10 seconds, with actual load tests performed for
a 3 minute duration every 30 days. A manual tests is
available from 1 to 90 minutes.
Battery
Low maintenance, free electrolyte, wet cell, lead calci-
um battery.
Standard sustained emergency operation is for 90
minutes with the illumination source providing full
light output.
The suggested operating temperature range for lead
calcium batteries is 65°F
(19°C)
to 85°F
(30°C)
and
should provide a service life of 5 years.
Lamp Head Photometrics
(For DL, suggested head for CCL)
Horizontal
Left 30
20
10
1
feet 0
.5
.3
.2
.1
10
20
Performance
Input power requirements
120 VAC - 0.66 amps, 80 watts
277 VAC - 0.30 amps, 80 watts
Right 30
0
10
20
30
40
50
60
70
80
Up 20
10
feet 0
1
.5
.3
.2
10
Down 20
0
10
20
30
40
50
60
70
80
Photometric No. 3
(For DK, suggested head for TCL)
Left 20
Line sensitive electronics cause an instantaneous
transfer to battery power if utility power is lost, or a
brownout condition is detected. When line voltage is
present and stabilized, the transfer circuitry switches
back to normal operation and begins recharging the
battery. The transfer circuitry can be tested via a
momentary test switch located on the housing.
Code Compliance
The CCL/TCL Series meets or exceeds all performance
standards as required by UL 924, NFPA 70, NFPA 101,
NEC and OSHA.
Horizontal
10
Operation
1
.5
.3
.2
.1
feet 0
DC
Voltage
70
Unit
CCL75
CCL100
CCL150
CCL225
TCL150
TCL200
TCL300
TCL450
Suggested
Lamp Head
DL
DL
DL
DL
DK
DK
DK
DK
10
Right 20
0
10
20
30
40
50
60
6
Up 20
Vertical
10
12
1
.5
.3
.2
.1
feet 0
10
Down 20
0
10
20
30
40
50
60
70
Watts to 87
1
⁄
2
of Rated Voltage*
1
1
⁄
2
hrs. 2 hrs. 4 hrs. 8 hrs.
75
56
28.5 15
100
75
38 20
150
112.5 57 30
225
169 85.5 45
150
112.5 57 30
200
150
96 34
300
225
114 60
450
337.5 171 90
Suggested Specification
Furnish and install Chloride Systems emergency lighting unit model ________. The unit shall be constructed to meet Underwriter’s Laboratories, Inc. Standard #924
and the National Electrical Code (NEC).
INSTALLATION AND OPERATION -
Unit shall be easily field connected to a 120 or 277 VAC, 60 hertz, unswitched power source. Installation must comply with the
NEC as well as other applicable codes. Upon utility power failure or brownout, the unit shall automatically transfer to battery power and maintain the required illumina-
tion level for a minimum period of 90 minutes. Upon restoration of utility power, the charger shall restore the battery to full charge within UL 924 requirements follow-
ing a rated discharge of not more than 90 minutes.
CHARGER -
Product shall utilize a fully automatic, voltage regulated, two-rate current limited solid-state charger. The charging system shall maintain the battery at
full capacity without the need for periodic exercising or equalization. The following features shall be standard: Low voltage disconnect (LVD), brownout protection and
AC lockout.
BATTERY -
The battery shall be a low maintenance, free electrolyte, wet cell, lead calcium battery. The lead calcium battery shall provide trouble-free operation in
temperatures up to 85°F (30°C).
HOUSING -
The unit housing shall be constructed of 18 gauge steel with a tan epoxy powder coat finish.
A2528
ISO 9001
Chloride Systems
272 West Stag Park Service Road
•
Burgaw NC 28425
Telephone: (910) 259 1000
•
Facsimile: (800) 258 8803
www.chloridesys.com
C1063
R4
9/02 IH
Automotive Electronics
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