SERIES ITS
System
The Faster 4/8 Pole Interconnect
TM
Italy
MIL -DTL -501 5 T YPE REVERSE BAYONET CONNECTORS
for Ethernet Data Applications
United States
OVER 200 POWER AND SIGNAL INSERT ARRANGEMENT S
PLUS: CONNECTOR ACCESSORIES AND ASSEMBLY TOOLS
United Kingdom
Germany
France
Nordic
Spain
Japan
O C T O B Y T E
ETHERNET DATA
T M
T H E FA S T E R 4 / 8 P O L E I N T E R C O N N E C T I O N S Y S T E M
F O R E T H E R N E T DATA I N E V E RY A P P L I C AT I O N S
ITH connector with
OCTOBYTE
™
contacts is available with fully dedicated ETHERNET
protocol or in a combo version where a mix of signal-power and Ethernet is required. RoHS compliant,
IP67 (IP68 on request) exceeds performance expections typical in harsh environmental applications
found throughout Rail and Industrial markets.
OCTOBYTE
™
contacts are vibration resistant and available
to work with ETHERNET cables from CAT 5 to CAT 7A, MVB-WTB, RG58 Coax.
GLENAIR, INC. • 1211 Air Way • Glendale, CA 91201-2497 • Tel: 818-247-6000 • Email: sales@glenair.com • www.glenair.com
Product Selection Guide
Introduction
Your Guide to MIL-DTL-5015 Type Power Products
intro
Technical Reference
Insert Arrangements: A-6
Alternate Key Positions: A-30
A
B
C
D
E
Part Number
Pro
du
ct
Int
De
rod
Index
Series ITS
Reverse Bayonet Connector Assemblies
Series ITS-RG
Rubber Coated Reverse Bayonet Connector Assemblies
Backshells and Accessories
For Series ITS and ITS-RG Reverse Bayonet Connectors
Contacts and Assembly Tools
For Series ITS and ITS-RG Reverse Bayonet Connectors
Index
Index
Pa
rt Nu
Product Description
Introduction
Guide and Table
Product Selection
ITS and ITS-RG
Guide
Glenair Series
Rail Application
Reverse Bayonet
Application Examples
ITS and ITS-RG
Glenair Series
Index
Inde
Complete Listing of Catalog Pages
n
er
scr
Gle
uc
Introducti
Ind
ipt
tio
on
Rev nair
ion
n
Ser
ex
Glenair Series
Gle erse
ies
ITS
nair Bay ITS
Reverse Bayonet and ITS-RG Product
Page
Selection
Rail Application
Page
Techn
Series onet and
Glenair Series
Guide and
Rai ITS
Table of Contents
Gle
ITS and ITS-RG Guide
ITS
ica
Intro
l
-RG
Application
Technical
l
Intro
nair
and Applica Pro
Ser
Examples
Ser
Refer
Reference
Into-1
ITS
tion duc
Gle ies
Glenair Series
Into-1
ITS ies ITS
en
-RG
Gui t
Into-6
Ser nair
ITS and ITS-RG
ce
Sum
App de Selecti
Series ITS
Into-6
ITS
Technical
Into-8
Ser ies ITS Cro ma and
Summary
lica
on
Reference
ITS
of Connector
Glenair ITS
Into-8
tion
Gui
Ser ies ITS and ss ry of
Styles and
Cross Sectional
de
Sec Con -RG
Exa
A
Backshells
Series ITS
Cutaway
Ser ies
A
and
tion nec Technic
mp
and ITS-RG
ITS and ITS
View
les
Tab
Materials
al
Series ITS
Ser ies ITS and ITS -RG
tor
A-1
Overview
and ITS-RG
le
-RG Ma Cut
Sty al
Ser ies ITS
A-1
of
Contact Arrangement
awa les Ref
and ITS
A-2
Con terials
Con
Series ITS and ITS-RG
y Vie and erence
Ser ies ITS
A-2
ITS -RG
and
Contact Arrangement s - Front View
Series ITS
ten
A-3
-RG Con tact Ove
ies
Bac
and ITS-RG
w
ts
Technical Reference
A-3
Tables
Technical Reference
ITS and ITS-RG Inse tact Arra rvie
Insert Rotation
Se
Series ITS
A-5
ksh
ITS and ITS-RG
and ITS-RG
rie
Alternate
Arra nge w
How ITS
ells
Styles and Backshells
Glenair Series
Insert Arrangement
Positions
Series ITS
A-6
s ITS
A-5
-RG Inse rt Rot nge me
Pa
Ser
of Connector
and ITS-RG
To
rt
atio
A-6
Ord
s for Thermocoup
Series ITS Summary
me nts
Panel
ge
310 ies ITS
Series ITS
Cutaway View
A-18
Re
A-18
er Panel Arrange n Alte nt - Fro
le Contacts
How To Order
Int
Cut-Out Mounting
Cross Sectional
Overview
310 0 A (N0 Rev
Tab
ver
Glenair ITS
Data
nt
Par Cut
Part
ro
A-20
Number Information
me rna
Series ITS
ITS-RG Materials
- Front View
les Vie
se
310 0 (A)
) and erse
A-20
Ba
t Num -Out
nts te Pos
Arrangements
w
Series ITS and
Reverse
Into-1
A-22
Into
Bayonet
ITS-RG Contact
Bay
Tables
310 0 A (BRand
ber Mount for The ition
Series ITS
yo
A-22
Connecto
Arrangement
Series ITS and
-6
A-26
Reverse Bayonet
310 4100 one
ne
Info
Into
ing
rs
Positions
ITS-RG Contact
310 0 A (PG ) and 0
3100 A (N0)
A-26
t Co
rma Dat rmo s
-8
Product
Series ITS and
Contacts
Rotation Alternate
(R) A (N0 t Pro
A-28
and 4100
cou
310 0 A (M) )
ITS-RG Insert
A
(N0) Front Features
duc
for Thermocouple
tion a
A
nn
3100 (A)
Fro )
and ITS
A-28
ple
Series ITS and
Arrangements
and 3100
Panel Mount
ect
310 0 A (PH and 410 410 nt Front t Fea
Data
ITS-RG Insert
(R) Front
A
Con
A-1
Square Flange
Pan
3100 A (BR)
Pan ture
ors
Series ITS and
Cut-Out Mounting
310 0 A (PH M) 410 0 A 0 A
A
tact
and ITS 4100 Panel Mount Square
Receptacle
el
ITS-RG Panel
A-2
3100 A (PG)
Flange Receptacle
Mo el Mo s
B-1
0 A (PG (BR
A (BR) Front
s
Series ITS and
310 0 (F)
Number Information
M-E and
and 4100
Panel Mount
A-3
A (PG)
(M) )
B-1
) Fro unt
unt
To Order Part
Fro
3100 A (M)
Part Number Index
B-2
MI6 410
Square Flange
310 0 A (N5and
Squ
Front Panel
nt
Series ITS How
Squ
and
A-5
410 7) 0 A Front nt Pan Pan
Mount Square
B-2
Receptacle
are
Bayonet Connectors
3100 A (PHM) 4100 A (M) Front Panel
are
310 0 (G)
B-4
), 310 0
and (PH
Flange Receptacle
Pan
el
A-6
Fla
and 4100
(F)
Mount Square
Series ITS Reverse
Features
410 M)
B-4
el el Mo Mount nge Flange
Receptacle
310 0 (GR and
A (PHM) Front
3100 A (PHM-EMI67
B-6
0
Flange Receptacle
A-1
Bayonet Product
Square Flange
0
410 R (N5Front 0 A Front Mo
unt
Panel Mount
Rec
B-6
310 (RS )
Rec
Series ITS Reverse A (N0) Front Panel Mount
3100 (F) and
A-2 8
) and 4100 A (PHM-EMI67
B-8
0
Receptacle
) and
Square Flange
Pan (PH Pan unt Squ Squ Squ
ept
4100
and 4100
Square Flange
310 0 (SP
Receptacle
(G) ), 410 el
B-8
and 410
Assembly
are are
M-E el
) Front Panel
acle eptacle
3100 A (N0)
3100 A (N5),
Panel Mount
A-2 0
(F) Front Panel Mount
B-10
Square Flange
) and 410 0 (GRFront 0 A Mo
Mo are
Page
Fla Flange
Mount Square
3100 (R) Front
3100 R (N5),
310 0 A
Receptacle
2
Panel Mount
Square Flange
unt
B-10
MI67) unt
Fla
nge
3100 (A) and
3100 (G)
A-2
Flange Receptacle
B-12
4100 A (N5)
Description
Receptacle
A (BR) Front
Flange
(ZLF) 410 0 (RS ) Fro Pan (N5
Product
Squ
and 4100
310 1 (A)
Fro Squ nge
and ITS 4100
)
B-12
and 4100
Mount Square
Rec Rec
A-2 6
(G) Front
Intro
3100 A (BR)
R (N5) Front
3100 (GR)
8
are
nt el Mo and
)
1
B-14
and and
are Rec
nt
(PG) Front Panel
Panel Mount
Flange Receptacle
0
ept eptacle
and
Square
310 A (BR
Assembly
(SP Front Pan
Panel Mount
410
and 4100 A
unt
B-14
410
Fla Pan
Square
Fla ept
Introduction
Flange
acle
) Fro
Panel Mount
3100 A (PG)
A
and 4100 (GR) Front Panel
3100 (RS)
Square Flange
B-16
el
310 1 A
Flange
410
nge el
Into-1
Squ 0
nge acle
0
Square
)
Receptacle
4100 A (M) Front
Table
Mount
Flange
nt Panel
4100 (RS)
Panel Mount
1 A (PG and 1 (R) A (ZL
Receptacle
Mount are R (N5 Rec Mo
B-16
Assembly
Guide and
Recep.
of Contents
and ITS-RG
3100 A (M) and
3100 (SP)
310
Mount Square
Front
Glenair Series
Square Flange
Product Selection
Pan
B-18
unt Ass
B-1
and
(PHM) Front
Into-6
Mo
Panel Mount
ITS
(M)
Front Panel
) and 410 In-L F)
Receptacle
and 4100 A
ept
4100 (SP)
Squ Fla )
Squ em
Square
Application Guide
1
(PHM-EMI67)
310 1 A
Receptacle
3100 A (PHM)
ine Fro el Mo unt
B-18
are nge Front
3100
B-2
(ZLF)
Front Panel
B-20
Reverse Bayonet Rail
Flange Receptacle
acle
Into-8
A
and 4100 A
are bly
Flange
(PH and 410 A
Square Flange Recep.
nt
Mount Square
and 4100
Examples
310 1 A (PH M) 410 1 A (BR) Cylindr Pan unt Square Fla Rec Pan
B-20
B-4
A (ZLF) Front
3100 A (PHM-EMI67) Front Panel Mount Square (N5) Front Panel Mount
3101 (A)
Fla
B-22
Glenair Series ITS and ITS-RG Application
Flange Receptacle
Squ
el
and 4101
1 A (PG In-L
Panel Mount
nge
4100 (F)
A
310 1
Mo
and 4100 R
(F)
B-6
ical el
Assembly
(R) In-Line
B-22
Fla nge ept
M-E and
3100 (F) and
3101 A (BR)
Square
B-24
4100 A (N5)
unt
Cylindrical
Rec
1 A
Flange Receptacle
(M) ) In-L ine Cyl Rec Mount are Fla nge Rec acle
and
MI6 4101
Technical Reference
Flange Receptacle
and 4101
3100 R (N5),
B-8
Square
(N5
Receptacle
In-L
Ass
B-24
A-1
A (BR) In-Line
ine
ept
3100 A (N5),
3101
410 7)
Panel Mount
B-26
A
indr ept Squ nge Rec eptacle em Square
with Accessory
Flange Receptacle
ine
acle
B-1
A (PG) and 4101
Cylindrical
ITS and ITS-RG Technical Reference
4100 (G) Front
Mount Square
), 310 1 (F) and (PHM) Cyc Cylindr ical acle
B-26
are
Glenair Series
Receptacle
Backshell
Rec eptacle
bly
A-2
A (PG) In-Line
Panel
© 2010
3100 (G) and
3101
B-28
Fla
Flange Receptacle
B-1 0
A (M) and 4101
Backshells
with
1R
4100 (GR) Front
Cylindrical
In-L 410
In-L lind
nge
ical Rec
B-28
Flange eptacle
Mount Square
Series ITS Summary of Connector Styles and
A-3
Panel
GL
Glen
3100 (GR) and
3101
B-30
(N5 ine 1
B-1 2
A (PHM) and A (M) In-Line Cyclindrical Receptacle
Cutaway View
Flange Receptacle
A (PH ine rica
Rec eptacleAcc
Rec
4100 (RS) Front
air,
),
Receptacle
4101 A (PHM)
Glenair ITS Cross Sectional
Cyl
4
Cyl l Rec ept
B-30
ess Rec
ww
EN
Square
Receptacle
A-5
Panel Mount
3100 (RS) and
Inc.
ep.
B-32
B-1
3101 A (PHM-EMI67
ory ept
In-Line Cylindrical
Square Flange
4101 indr M-E
indr
w.g
AIR
4100 (SP) Front
ept acle
Panel Mount
Series ITS and ITS-RG Materials Overview
) and 4101
A-6
Bac acle
B-1 6
A (N5 ical MI6
3100 (SP) and
3101 (F) and
ical
B-34
len
, INC
with Accessory Backshell
Receptacle
acle
B-32
(ZLF) Front
7)
4101 (F) In-Line A (PHM-EMI67
and ITS-RG Contact Arrangements - Front View
and 4100 A
ksh
air.
B-34
Series ITS
) In-Line
B-2 8
3101
) andRecept In-L Rec
A-18
3100 A (ZLF)
Cylindrical Receptacle
B-36
com
.
•
ell
Cylindrical
A (N5), 3101
Cylindrical
Arrangement Tables
ept
121
4101 (R) In-Line
Receptacle
B-2 0
R (N5), 4101
Cylindrical Receptacle
B-36
Series ITS and ITS-RG Contact
Receptacle
410 acle ine Cyl acle
A-20
3101 (A) and
B-38
Assembly
(BR) In-Line
1 AIR
A (N5) and
1 R Ass
B-2 2
and 4101 A
indr
B-38
4101 R
ITS-RG Insert Rotation Alternate Positions
Cylindrical Receptacle
Series ITS and
(N5)
A-22
3101 A (BR)
B-40
(N5 em
(PG) In-Line
In-Line Cylindrical
ical
WA
B-2 4
© 2010
Receptacle
Arrangements for Thermocouple Contacts
and 4101 A
) In-L bly
B-40
Series ITS and ITS-RG Insert
Cyclindrical
Rec
A-26
Glenair, Inc.
3101 A (PG)
Receptacle
Y
•
B-42
B-2 6
Data
4101 A (M) In-Line
ine
Cylindrical Receptacle
GL
B-42
eptacle
Series ITS and ITS-RG Panel Cut-Out Mounting
Assembly
Receptacle
U.S.
A-28
3101 A (M) and
B-44
(PHM) In-Line
GLENAIR,
B-3 8
Cyl
EN
CAG
In-Line Cylindrical
and 4101 A
U.S. CAGE
INC.
•
1211
ITS How To Order Part Number Information
indr
B-44
DA
(PHM-EMI67)
3101 A (PHM)
Code 06324
www.glenair
B-3 0
AIR WAY
Series
Assembly
and 4101 A
Assembly
A
ical
LE
E Cod
.com
Receptacle
e
•
GLENDALE
B-3 2
,
3101 A (PHM-EMI67) In-Line Cylindrical Receptacle
Rec
0632
In-Line Cylindrical
IND
CA
Series ITS Reverse Bayonet Connectors
, CA 91201-2497
4
4101 (F)
4101 R (N5)
B-1
ept
and
4
B-3
Printed in
912
3101 (F) and
•
818-247-600
U.S.A.
4101 A (N5)
INDEX-1
acle
EX
Series ITS Reverse Bayonet Product Features
0
•
FAX
3101 R (N5),
Printed in U.S.A.
B-2
B-3 6
-1
01-249
3101 A (N5),
Ass
818-500-991
Square Flange Receptacle
3100 A (N0) and 4100 A (N0) Front Panel Mount
E-Mail: sales@glen
B-4 8
2
em
B-4
7
Code 06324
Flange Receptacle
bly
U.S. CAGE
•
FAX
•
818-500-9912
air.com
818
B-4 0
3100 (A) and 3100 (R) Front Panel Mount Square
om
B-6
•
818-247-6000
-24
Mount Square Flange Receptacle
B-4 2
E-Mail: sales@glenair.c
Inc.
CA 91201-2497
3100 A (BR) and ITS 4100 A (BR) Front Panel
B-8
7-6
© 2010 Glenair,
4
•
GLENDALE,
Square Flange Receptacle
000
3100 A (PG) and 4100 A (PG) Front Panel Mount
INDEX-1
•
1211 AIR WAY
B-10
Square Flange Receptacle
GLENAIR, INC.
E-M
•
FA
3100 A (M) and 4100 A (M) Front Panel Mount
Prin
m
B-12
ail:
X
ted
Mount Square Flange Assembly
www.glenair.co
sal
818
3100 A (PHM) and 4100 A (PHM) Front Panel
in
B-14
U.S.
es@
-50
Front Panel Mount Square Flange Receptacle
0-9
A.
3100 A (PHM-EMI67) and 4100 A (PHM-EMI67)
B-16
gle
Flange Receptacle
nai
912
3100 (F) and 4100 (F) Front Panel Mount Square
Recep. B-18
r.co
4100 R (N5) Front Panel Mount Square Flange
m
3100 A (N5), 3100 R (N5), 4100 A (N5) and
B-20
Flange Receptacle Assembly
3100 (G) and 4100 (G) Front Panel Mount Square
B-22
Square Flange Receptacle
3100 (GR) and 4100 (GR) Front Panel Mount
B-24
Square Flange Receptacle
3100 (RS) and 4100 (RS) Front Panel Mount
B-26
Square Flange Receptacle
3100 (SP) and 4100 (SP) Front Panel Mount
B-28
Mount Square Flange Receptacle
3100 A (ZLF) and 4100 A (ZLF) Front Panel
B-30
with Accessory Backshell
3101 (A) and 4101 (R) In-Line Cylindrical Receptacle
B-32
Receptacle
3101 A (BR) and 4101 A (BR) In-Line Cylindrical
B-34
Receptacle
3101 A (PG) and 4101 A (PG) In-Line Cylindrical
B-36
Receptacle
3101 A (M) and 4101 A (M) In-Line Cyclindrical
B-38
Receptacle
3101 A (PHM) and 4101 A (PHM) In-Line Cylindrical
B-40
In-Line Cylindrical Receptacle
3101 A (PHM-EMI67) and 4101 A (PHM-EMI67)
B-42
Assembly
3101 (F) and 4101 (F) In-Line Cylindrical Receptacle
B-44
Assembly
4101 R (N5) In-Line Cylindrical Receptacle
3101 A (N5), 3101 R (N5), 4101 A (N5) and
mb
Product Descriptio
Part Number
Index
of Contents
index
Index
Inde
x
Index
x
Index
© 2010 Glenair, Inc.
U.S. CAGE Code 06324
Printed in U.S.A.
www.glenair.com
CA 91201-2497
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE,
INDEX-1
•
818-247-6000
•
FAX 818-500-9912
E-Mail: sales@glenair.com
© 2015 Glenair, Inc.
Index
U.S. CAGE Code 06324
Printed in Italy
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE, CA 91201-2497
•
818-247-6000
•
FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
Intro-1
Intro
Series ITS
and ITS-RG
Glenair Series ITS and Series ITS-RG
MIL-DTL-5015 Type Reverse Bayonet Connectors
Glenair Series ITS and Series ITS-RG
MIL-DTL-5015 Type Reverse Bayonet Connectors
Product Selection Guide
Series ITS
and ITS-RG
Connectors, Cables and World-Class Interconnect
Expertise Arriving Now on Track 5015!
t their most basic level, rail system
interconnect design challenges are
similar to other transport modes.
Reducing weight is a critical issue,
especially for high-speed and Maglev rail systems.
Shielding electromagnetic
interference
is important, especially
in sensitive electronic
systems such as engine
monitoring and diagnostic sensors.
Basic mechanical protection of
cables, conductors and
contacts is a standard
requirement
especially when
frequent mating
and unmating
is required, or
when cables are
routed through
exposed intercar
or undercar
locations. To
ensure rapid
and accurate
car linking and
cabin reconfigurations, interconnects
must be easy to couple and keyed to
avoid mis-mating. Vibration, shock and
connector decoupling problems are
also common in rail applications, and
require focused attention when selecting
shell materials and mating technologies.
As passenger and crew safety is paramount—
interconnection systems must not compound
flammability, smoke or toxicity risks.
But make no mistake: the overriding
challenge is environmental. Rail and transportation
Intro
A
systems represent one of the most challenging
environments for the long-term survivability and
reliability of interconnect cables and assemblies.
From high-speed rail transportation systems to
heavy railway freight lines, the standard daily fare
of the rail industry is one harsh environmental
challenge after another.
Electrical and signal interconnections in rail
car linkages, for example, are subject to
significant environmental abuse.
Undercar cables, exposed
to splashing, mud,
diesel exhaust and
high heat, require
extremely
robust
environmental
protection.
Locomotives
are brutal
testing
grounds for
cable systems
which are subjected
to hot oils, solvents, and
fuel spills, not to mention high
heat and other environmental
stress factors. In fact, it’s fair to
say that the harsh environment of a
locomotive engine compartment is where
poorly designed or minimally protected
interconnect cables go to die.
For this reason, the art of designing rail industry
interconnect cables that provide long-life and
value depends on a comprehensive understanding
of the environmental stress factors that can, at
a minimum, diminish performance, and at their
worst lead to complete system failure. Glenair is an
© 2015 Glenair, Inc.
U.S. CAGE Code 06324
Printed in Italy
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE, CA 91201-2497
•
818-247-6000
•
FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
Intro-2
Glenair Series ITS and Series ITS-RG
MIL-DTL-5015 Type Reverse Bayonet Connectors
Product Selection Guide
expert in the design of cable, box and conduit wire
protection systems that prevent environmental
damage and ensure longevity of service. The
design and manufacture of environmentally sealed
connectors, backshells and other components that
keep interconnect systems free of corrosion has
been our bread-and-butter business for over 50
years.
This catalog presents one of the core Glenair
interconnect technologies that is specifically
geared for use in rail systems, agricultural
equipment, military vehicles and other harsh,
environmental applications. Glenair Series ITS and
ITS-RG connectors are perfectly suited to address
every rail industry interconnect challenge. These
ruggedized, MIL-DTL-5015 Type reverse bayonet
connectors are deployed in virtually every rail
industry sub-system including:
Connectors and cables see tough, environmental duty in rail
applications. Poorly sealed products, or those made from
inappropriate materials, can lead directly to system failures.
Glenair Series ITS and ITS-RG are designed for the most severe
environmental applications—from rail cars to military vehicles.
Automatic Train Control (ATC) Systems
High Temperature Engine Controls
and Sensors
Speed Sensors
Diagnostics
Braking Systems
Urban and inter-urban rail systems are ideally suited for
ruggedized 5015 type connectors.
Anti-skid Systems
Traction Motors
Converters
Couplers
Pantographs
Electronic Monitoring and
Diagnostic Systems
Intracar/Intercar/Undercar Cabling Systems
Radar and Rail Navigation Systems
Radio Communications Systems
Data Systems
Rail Car Lighting and Security Systems
Climate Control for Passengers and Freight
Battery Chargers
Door Control Systems
Equipment and System Bonding Systems
Cabin Video, Phone, and Internet Systems
Way-Side Signaling
Track Controls
Trackside Safety Systems
© 2015 Glenair, Inc.
U.S. CAGE Code 06324
Printed in Italy
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE, CA 91201-2497
•
818-247-6000
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Intro-3
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