Application Specification
AMPMODU* MTE
Interconnection System
NOTE
114-- 25026
15 FEB 10 Rev D
i
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of AMPMODU MTE Interconnection System. This
system includes single row wire--to--board and wire--to--wire connectors using 0.64 mm [.025 in.] sq. post
technology on 2.54 mm [.100 in.] centerlines. The plastic connector housings are available preloaded with
insulation displacement contacts. You may also load your own empty housings using crimp snap--in--contacts.
The housings are available in 2 through 25 positions. Accessories for coupling, stacking, latching, polarizing,
and special mounting of the connectors are also available.
When corresponding with Tyco Electronics Representatives, use the terminology provided in this specification
to facilitate your inquiry for information. Basic terms and features of the connectors and contacts are provided
in Figure 1.
Insulation Displacement Contacts
Forward Preload Stop
Insulation Barrel/
Wire Strain Relief
Slots
Post Stop
Wire Barrel
Receptacle
Contact
Letter Code
(Underneath)
Pin Contact
Preloaded Housings
Receptacle Contact
(Short Point)
Plain Receptacle
Assemblies
Pin Contact
Empty Housings
(For Use with Crimp
Snap- In Contacts)
Wire Barrel
Crimp Snap- In Contacts
(Loose Piece or Strip Form)
Insulation Barrel
Pin or Receptacle
Assemblies with Guide Ribs
Guide Ribs
Figure 1 (cont’d)
TOOLING ASSISTANCE CENTER 1-- 800-- 722-- 1111
E2010
Tyco Electronics Corporation, Harrisburg, PA
PRODUCT INFORMATION 1-- 800-- 522-- 6752
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.tycoelectronics.com
1
of 20
LOC B
AMPMODU MTE Interconnection System
Preloaded Housings
Polarized, Latching
Receptacle Assemblies
Empty Housings
(For Use with Crimp Snap- In Contacts)
114- 25026
Latching Feature
Position No. 1 Circuit
Identifier (Typical on
All MTE Product)
Latching Feature
Polarized, Latching
Shrouded Pin Assemblies
Polarizing Feature
Polarizing Slots
Shrouded Header Assemblies
Polarized, Latching Right-- Angle
Header with or without Integral
Hold-- Down Feature
Polarized, Latching Right-- Angle
or Vertical Surface Mount Header
with Barbed Hold-- Down
(Right-- Angle Shown)
High-- Temp (SMT Compatible Polarized,
Latching Right-- Angle Header with Integral
Hold-- Down Post)
Polarized, Latching Header
with Swaged Retention Tails
and PC Board Orientation
(High-- Temp Version Available
for SMT Compatibility)
Polarized, Latching Vertical Header
with or without Swaged Retention
Tails (High-- Temp Version Available
for SMT Compatibility)
Swaged Retention Tails
Provided in at Least Two
Locations Per Header
Assembly
Figure 1 (end)
2
of 20
Tyco Electronics Corporation
Rev
D
AMPMODU MTE Interconnection System
2. REFERENCE MATERIALS
2.1. Revision Summary
114- 25026
This paragraph is reserved for a revision summary of changes and additions made to this specification. The
following changes were made for this revision.
S
Updated document to corporate requirements
S
Deleted obsolete document and tooling in Paragraph 2.6 and Section 5, TOOLING
2.2. Customer Assistance
Reference Part Number 103684 and Product Code 5470 are representative numbers that identify the
AMPMODU MTE Interconnection System. These numbers are used in the network of customer service to
access tooling and product application information. This service is provided by your local Tyco Electronics
Representative or, after purchase, by calling the Tooling Assistance Center number at the bottom of page 1.
2.3. Drawings
Customer Drawings for specific products are available from the responsible Tyco Electronics Engineering
department via the service network. The information contained in the Customer Drawings takes priority if there
is a conflict with this specification or with any other technical documentation supplied by Tyco Electronics.
2.4. Specifications
The following Product Specifications (108--series) provide test and performance results, and Application
Specifications (114--series) provide related application information:
Specification Number
108--25034
114--25038
Specification Title
AMPMODU MTE Connector
AMPMODU Short Point Contacts and Housings (Replacement Receptacle Contacts)
2.5. Manuals
Manual 402--40 is available upon request and can be used as a guide in soldering. This manual provides
information on various flux types and characteristics along with the commercial designation and flux removal
procedures. A checklist is included in the manual as a guide for information on soldering problems.
2.6. Instructional Material
The following list includes available instruction sheets (408--series) that provide assembly procedures for
product, operation, maintenance and repair of tooling, as well as setup and operation procedures of
applicators; and customer manuals (409--series) that provide setup, operation, and maintenance of machines.
Document Number
408--3295
408--6789
408--6790
408--6919
408--6923
408--7424
408--7763
408--8059
408--9230
408--9359
408--9393
408--9407
408--9453
408--9515
408--9590
408--9759
408--9816
Document Title
Preparing Reel Of Contacts for Application Tooling
Pistol Grip Pneumatic Handle Assembly 58075--1
Pistol Grip Manual Hand Assembly 58074--1
AMPMODU MTE Connectors
Manual Arbor Frame Assembly 58024--1
Checking Terminal Crimp Height or Gaging Die Closure
Pneumatic Applicator Frame Assemblies 91112--2 and 91112--7
General Preventative Maintenance for Applicators
Keying Tool 91417--1
Terminating Head 58336--1 for AMPMODU MTE Connectors
Pneumatic Power Bench Assembly 58338--1
Hand Crimping Tools 58342--1 and 58342--2 (Crimp Snap--In Pin Contact)
Extraction/Lance Reset Tools 843477--[ ], and 843996--2, --3, --4, and --5
Ribbon Cable Notcher 854449--[ ]
Hand Crimping Tool 58438--1 (Short Point Receptacle Contact; 32--22 AWG)
MTE Tube Feed Assembly 856675--1 for AMPMODU MTE Connectors
Handling of Reeled Products
Rev
D
Tyco Electronics Corporation
3
of 20
AMPMODU MTE Interconnection System
Document Number
409--5128
409--5746
409--5832
409--5842
409--5843
Document Title
114- 25026
Basic AMP--O--LECTRIC* Model “K” Terminating Machine 565435--5
Electric Power Unit 931800--1
MTE Ribbon Cable Terminator 856002--1
AMP--O--LECTRIC Model “G” Terminating Machines 354500--[ ] and 1213127--[ ]
2700--Lb Pneumatic Power Unit 312522--1
3. REQUIREMENTS
3.1. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the housing
material.
B. Reel Storage
When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically.
C. Shelf Life
Each connector is packaged and shipped in an individual antistatic tube container or tape and reel (SMT
only). To prevent damage to the housings and contact solder tines, the connectors should remain in the
container until ready for installation. Also, to prevent possible storage contamination and ensure maximum
solderability, the connectors should be used on a first in, first out basis.
D. Chemical Exposure
Do not store contacts near any of the following chemicals as they may cause stress corrosion.
Alkalies
Amines
NOTE
Ammonia
Carbonates
Citrates
Nitrites
Phosphates Citrates
Sulfides Nitrites
Sulfur Compounds
Tartrates
i
3.2. Materials
Where the above environmental conditions exist, phosphor--bronze contacts are recommended instead of brass if
available.
AMPMODU MTE Receptacle and Header Connectors are constructed of black glass--filled thermoplastic,
UL94V--0. The receptacle and header contacts are made of phosphor bronze with the mating interface of the
contacts underplated with nickel and finished with gold or tin--lead plating. The MTE header’s solder tines have
a matte tin--lead plating on gold plated posts, and bright tin--lead plating on tin--lead plated posts.
3.3. Circuit Identification
AMPMODU MTE Connectors are marked with a V--shaped circuit number one identifier. See Figure 1.
3.4. Cable and Wire Selection and Preparation
Contact types, sizes, and tooling choices will effect the range of wire size available as shown in Figure 2.
These values apply whether using discrete wire, jacketed cable, slit ribbon cable, or slit round conductor flat
cable.
NOTE
Discrete wires require no preparation for termination, but insulation displacement contacts must be used. Do not cut
the individual conductor insulation when stripping the outer cable jacket or braided shield.
i
4
of 20
Tyco Electronics Corporation
Rev
D
AMPMODU MTE Interconnection System
WIRE
SIZE
RANGE,
AWG
(CODE)
32-- 28
WIRE AND CABLE SIZE
DISCRETE
INSUL.
DIA
1.37- 0 6
1 3 - 0.64
[.054-- .025]
JACKETED
CABLE STRIP
LENGTH (c)
3.96- 3 18
3 96 - 3.18
[.156-- .125]
RIBBON
CABLE SLIT
LENGTH (c)
---
SPECIFIC
WIRE
SIZE
32
30
28
26
0.84
08
[.033]
0.56 0 03
0 6 +0.03
[.022 +.001]
0.76 +0.05
[.030 +.002]
0.76 +0.05
[.030 +.002] (e)
0.81 +0.05
[.032 +.002] (f)
0.76 +0.05
[.030 +.002] (e)
0.91 +0.05
[.036 +.002] (f)
0.61 [.024]
0.61 [.024]
0.66 [.026]
0.76 [.030]
1.07 0 13
1 0 +0.13
[.042 +.005]
0.81 [.032]
0.91 [.036]
0.69 [.027]
0.79 [.031]
0.89 [.035]
WIRE BARREL CRIMP
WIDTH
HEIGHT
114- 25026
CONTACT
TYPE
TOOLING
TYPE
CRIMP
SNAP-- IN
PIN
26-- 22
1.37-- 0.91
[
[.054-- .036]
]
3.96-- 3.18
[
[.156-- .125]
]
---
24
1.07
[
[.042]
]
22
32
32-- 28
CRIMP
SNAP-- IN
RCPT
(SHORT
POINT)
O )
1.52- 0 6
1 2 - 0.64
[.060-- .025]
3.96- 3 18
3 96 - 3.18
[.156-- .125]
---
30
28
26
26-- 22
1.52- 0 6
1 2 - 0.64
[.060-- .025]
3.96- 3 18
3 96 - 3.18
[.156-- .125]
---
24
22
24
24-- 20
INSUL
DISPL
(Max. Insul
Wall
Thickness
0.38 [.015])
INSUL
DISPL
(Max. Insul
Wall
Thickness
0.38 [.015])
1.52- 0 6
1 2 - 0.64
[.060-- .025]
1.37-- 0.76
[.054-- .030]
1.37-- 0.76
[.054-- .030]
1.14-- 0.76
[.045-- .030]
1.14-- 0.76
[.045-- .030]
1.37
[.054] Max
3.96- 3 18
3 96 - 3.18
[.156-- .125]
50.8 [2.000] (g)
9.65 [.380] (h)
50.8 [2.000] (g)
9.65 [.380] (h)
50.8 [2.000] (g)
9.65 [.380] (h)
50.8 [2.000] (g)
9.65 [.380] (h)
101.6 [4.000]
---
22
20
50.8 [2.000] (g)
9.65 [.380] (h)
50.8 [2.000] (g)
9.65 [.380] (h)
50.8 [2.000] (g)
9.65 [.380] (h)
50.8 [2.000] (g)
9.65 [.380] (h)
101.6 [4.000]
HAND TOOL
AND
AUTOMATIC
EQUIPMENT
30-- 26
(A, G, C) (d)
26-- 22
(B, F, D) (d)
30-- 26
(A, G, C) (d)
26-- 22
(B, F, D) (d)
---
---
TERMN
HEAD
W/MANUAL
TOOL (a)
TERMN
HEAD
WITH
PNEUMATIC
TOOL (a)
SINGLE--
LEAD
BENCH
MACHINE (a)
TUBE FED
RIBBON
CABLE
TERMINATOR
(b)
---
---
---
---
1.37
[.054] Max
---
10.16
[.400]
---
(a) The head will not terminate
individual
housings of less than six positions, therefore strip form required. (b) The head will not
terminate
individual
housings of less than thirteen positions, therefore strip form required. (c) Values are typical, actual lengths depend
on connector size and wire dress for specific applications. (d) Letter codes A and B represent standard pressure receptacle contact; F
and G represent high pressure receptacle contact; and C and D represent pin contact. (e) Hand tool dimension (f) Automatic
equipment dimension (g) Terminating head 58336-- 1 (h) Terminating head 58540-- 1
Figure 2 (cont’d)
Rev
D
Tyco Electronics Corporation
5
of 20
京公网安备 11010802033920号
EEWORLD
