MINIATURE
D4 Series
Features
q
q
q
q
q
q
q
q
q
8 current ratings
Choice of actuators
Various terminal types
3 contact arrangements
Choice of standard or light operating force
Long-life coil spring mechanism
Agency approved extended life versions
ENEC/VDE approval standard on
European versions
Stackable case and cover
available upon request
Flame-retardant, UL94V-O
self-extinguishing case and cover
Long-life stainless steel
spring mechanism
ARC-resistant case
has internal barriers
4mm minimum between
live parts and external hardware
NC terminal
NO terminal
European Approved Versions
D4 series switches with metric mounting
holes automatically carry ENEC approval.
D4 series switches with U.S. mounting
holes have optional VDE approval. Contact
factory for part number. Switches with
straight terminals may require insulated
connectors for international approval.
Reinforced mounting holes
totally contained in case to
provide maximum distance
to mounting hardware.
Choice of U.S. (#4 screw)
or metric (3mm screw)
Offset terminals
maintain adequate
spacing when quick
connects are used.
Single or double throw,
either normally open or
normally closed
Common terminal
Electrical Ratings
Switch
Series
EN61058 Rating
UL1054 Rating
Electrical Life at Rated Load
According to EN
According to UL
(Min. Operations)
(Min. Operations)
D40
D41
D42
D43
D44
D45
D48
D49
N/A
0.1(0.05)A, 250V~
3(1)A, 250V~
6(2)A, 250V~
10(3)A, 250V~
16(4)A, 250V~
10(3)A, 400V~
(Std. force only)
21(8)A, 250V~
N/A
1.0A, 125VAC
0.1A, 125/250VAC
3A, 125/250VAC; 1/10HP, 250VAC
5A, 1/4HP, 125/250VAC
10A, 1/2HP, 125/250VAC
15A, 1/2HP, 125/250VAC
21A, 1HP, 125VAC; 2HP, 250VAC
10A, 1/2HP, 125/250VAC; 6A, 30VDC
NA
50,000
50,000
50,000
50,000
50,000
10,000
NA
6,000*
6,000*
6,000*
6,000*
6,000*
6,000*
6,000*
6,000**
Operating life for 125°C and 150°C available upon request.
*Indicates 100K life available. Consult factory.
Specifications
Electrical
Temperature Rating:
Flammability Rating:
Materials
-40° to +85°C, 125°C or 150°C
UL94V-O
Thermoplastic Polyester (PBT), European Versions (PET)
Thermoplastic Acetal (POM), 85°C
Thermoplastic Polyester (PET), 125°C or 150°C
Aluminum, Stainless Steel or Cold-Rolled Steel (Nickel-Plated)
Silver-Plated Brass
Brass
(D40, D41, D42, D43, D44, D49)
Brass
(D45, European versions)
Copper
(D45, US Versions)
Silver-Plated Copper
(D48, US versions)
Copper
(D48, European versions)
Brass
(D40, D41, D42, D43)
Beryllium Copper
(D44, D45, D48)
Gold Crosspoint
(D40, D41)
Silver Alloy
(D42, D43, D44, D45, D48, D49)
Case:
Actuating Button:
Auxiliary Actuator:
Common Terminal:
NO/NC Terminals:
Moving Blade:
Contacts:
32
®
Dimensions
European Version
(mm)
U.S. Version
(inches)
1.095
+
0.015
-
0.109
0.070 Dia Hole
0.125
0.050 – 0.187 x 0.020 Terminals
0.055 – 0.187 x 0.032 Terminals
10.31
+
0.38
4.1
-
0.406
+
0.015
-
0.174
0.250
0.187
0.250
27.8
22.2
20.25
16.2 max.
14.7±0.5
2.8
3.1
+
0.15
-
0.625
0.406
0.797
+
0.010
-
0.397
0.113
+
0.116
-
Dia. Hole
0.195
N.C.
N.O.
13.1
10.3
COM
OP
RP
2.8
3.1±0.15
0.113
+
0.116
-
Reference
Line
3.3
+
0.15
-
0.126
+
0.002
-
0.549
0.875
+
0.005
-
0.106 0.181
Optional Standard
Terminals
V1
V3
PA
Q1
Q3
Actuators
Many special forms and lengths of actuators
are available. Standard type integral hinged
lever and roller actuators are available in
choice of 2 mounting positions. Actuation
lengths are dimensioned from centerline
of switch mounting hole as shown.
Actuation Length
PB
R1
R3
P5
Y5
Standard
Ratio
Switch
Mounting
Hole
0.355 (9.0)
*Plug
Housing
P4
Z5
B8
S1
High
Ratio
0.177 (4.50)
C1
C3
W9
Roller
*Connector Part #623-0518 (mates with Y5 only).
EN (VDE) Identifiers
Drilling Patterns for PCB Terminals
Switches with a “standard” operating force
are identified by a ‘Y’ next to the standard
model description, e.g. D43Y.
P4
0.17 (4.4) 0.22 (5.6)
0.06 (1.6)
PA
Switches with a “light” operating force are
identified by an ‘X’ next to the standard
model description, e.g. D43X.
Mounting
— US Version
0.77 (19.5)
0.30 (7.65)
0.2 (5.0)
0.17 (4.3)
0.31 (7.8)
0.07 (1.8)
0.79 (20.0)
Recommended mounting screw size:
#4-40 Round head. Recommended torque
on screw: 3 inch lbs. max.
PB
0.17 (4.4) 0.22 (5.6)
P5
Mounting
— European Version
0.22 (5.6)
0.22 (5.65)
0.07 (1.8)
0.79 (20.0)
0.31 (7.8)
0.17 (4.3)
0.23 (5.75)
0.07 (1.8)
Recommended mounting screw size: M3.
Recommended torque on screw: 70N cm max.
Specifications subject to change without notice.
33
Actuator Specifications
— US Versions
Maximum Operating Force
(Gms.)
Actuator
Type
Switch
Type
D40,
D41, D42
Std / Light
Maximum
Pre-Travel
inches (mm)
D48
D49
Std / Light
D40-D45,
D49
D48
Operating
Point
inches (mm)
D40-D45,
D49
D48
Minimum
Over Travel
inches (mm)
D40-D45,
D49
D48
Max. Movement Actuation
Differential
Length
inches (mm) inches (mm)
D40-D45,
D49
D48
D43
Std / Light
D44
Std / Light
D45
Std / Light
Std / Light
AA
LA
LD*
†
MD*
††
JL*
†††
RA
RD
TD
GD
75 / 15
75 / 15
35 / 8
20 / 5
17 / 3.5
75 / 15
35 / 8
25 / 5
35 / 8
170 / 45
170 / 45
86 / 23
51/ 14
38 / 10
170 / 45
86 / 22
51 / 14
86 / 33
285 / 75 400 / 100
285 / 75 400 / 100
144 / 37
86 / 23
63 / 17
200 / 51
120 / 30
90 / 22
— / 120
— / 183
— / 77
— / 46
— / 36
—/—
—/—
—/—
—/—
285 / 75
285 / 75
144 / 37
86 / 30
63 / 17
285 / 75
144 / 37
86 / 22
144 / 37
285 / 75 400 / 100
144 / 37
86 / 22
144 / 47
200 / 50
120 / 30
200 / 50
0.047 0.070
(1.19) (1.78)
0.062 0.063
(1.57) (1.60)
0.125 0.150
(3.18) (3.80)
0.222 0.252
(5.59) (6.40)
0.300 0.347
(7.62) (8.80)
0.047 —
(1.19)
0.125 —
(3.18)
0.200 —
(5.08)
0.125 —
(3.18)
0.558/0.598 0.537/0.557
(14.17/15.19) (13.64/14.15)
0.580/0.620 0.578/0.618
(14.73/15.75) (14.70/15.70)
0.555/0.645 0.563/0.657
(14.10/16.38) (14.0/16.4)
0.525/0.675 0.535/0.661
(13.34/17.15) (13.6/16.8)
0.500/0.700 0.472/0.724
(12.70/17.78) (12.0/18.4)
0.776/0.836
—
(19.71/21.33)
0.761/0.851
—
(19.33/21.62)
0.731/0.881
—
(18.57/22.38)
1.000/1.090
—
(25.40/27.69)
0.050
(1.27)
0.050
(1.27)
0.085
(2.16)
0.130
(3.30)
0.187
(4.75)
0.040
(1.02)
0.085
(2.16)
0.120
(3.05)
0.085
(2.16)
0.040
(1.02)
0.031
(0.80)
0.071
(1.80)
0.126
(3.20)
0.169
(4.30)
—
—
—
—
0.010
(0.25)
0.016
(0.41)
0.030
(0.76)
0.050
(1.27)
0.065
(1.65)
0.010
(0.25)
0.030
(0.76)
0.040
(1.02)
0.030
(0.76)
0.010
(0.25)
0.011
(0.30)
0.031
(0.80)
0.051
(1.30)
0.067
(1.70)
—
—
—
—
—
0.865
(21.97)
1.40
(35.56)
1.580
(40.13)
2.757
(70.03)
0.810
(20.57)
1.240
(34.04)
1.512
(38.51)
1.340
(34.04)
*Auxiliary levers on light force D40, D41 and D42 will be made out of Aluminum.
†
YD
suffix for D40, D41 and D42.
††
XD
suffix for D40, D41 and D42.
†††
YL
suffix for D40, D41 and D42.
Ordering Information
— US Versions
D4
Series/Prefix
Code
0
1
2
3
4
5
EN61058
N/A
0.1(0.5)A, 250V
3(1)A, 250V
6(2)A, 250V
10(3)A, 250V
16(4)A, 250V
10(3)A, 400V~
(Std. force only)
21(8)A, 250V
N/A
UL1054
1.0A, 125VAC
0.1A, 125/250VAC
3A, 125/250VAC
1/10HP, 250VAC
5A, 1/4HP, 125/250VAC
10A, 1/2HP, 125/250VAC
15A, 1/2HP, 125/250VAC
3
Mounting
Holes
US
Mounting
Holes
(
VDE Optional)
3
Oper. Temp.
NO NC DT Force Index
A
J
D
W
B
K
E
X
C
L
F
Y
Std.
Light
Std.
Light
85°C
150°C*
V3
L
Code
AA
L
M
Y
X
J
K
R
T
G
N
Actuator Type
Button
Lever SR
Lever HR
Alum. Lever SR
Alum. Lever HR
SS Lever SR
SS Lever HR
Roller SR
Roller HR
1-Way Roller SR
1-Way Roller HR
D
Code
A
—
0.865 (21.97)
1.042 (26.47)
—
—
—
—
0.810 (20.57)
0.987 (25.07)
0.810 (20.57)
0.987 (25.07)
Actuation Length
inches (mm)
D
L
—
—
1.400 (35.56) 2.757 (70.02)
1.580 (40.13) 2.934 (74.52)
1.400 (35.56) 2.757 (70.03)
1.580 (40.13) 2.932 (74.47)
—
2.757 (70.03)
—
2.932 (74.47)
1.340 (34.04)
—
1.516 (38.51)
—
1.340 (34.04)
—
1.516 (38.51)
—
*D45 and D48 with VDE only available with metric holes.
See European ordering information.
8
9
21A, 1HP, 125VAC
2HP, 250VAC
10A, 1/2HP, 125/250VAC
6A, 30VDC
Code
Q1
Q3
R1
V1
V3
Terminal Type
inches (mm)
0.187 x 0.032 (4.8 x 0.8) QC Straight*
0.187 x 0.032 (4.8 x 0.8) QC Dog Leg*
0.187 x 0.020 (4.8 x 0.8) QC, Straight*
0.250 x 0.032 (6.3 x 0.8) QC, Straight
0.250 x 0.032 (6.3 x 0.8) QC, Dog Leg
SR = Standard Ratio, Back Hole • HR = High Ratio, Front Hole
Additional actuators available upon request.
VDE optional for D41–D44 with U.S. mounting holes.
*Not available for D48.
34
Specifications subject to change without notice.
®
Actuator Specifications
— European Versions
Maximum Operating Force
(Gms.)
Actuator
Type
Switch
Type
D40,
D41, D42
Std / Light
D43
Std / Light
D44
Std / Light
D45
Std / Light
D48
Maximum
Pre-Travel
inches
(mm)
D41–D45
D48
Operating
Point
inches
(mm)
D41–D45, D48
Minimum
Over Travel
inches
(mm)
D41–D45
D48
Max. Movement
Differential
inches
(mm)
D41–D45
D48
Max. Rest
Position
inches
(mm)
D41–D45 D48
Actuation
Length
inches
(mm)
D41–D45, D48
AA
MA/KA
LA/JA*
JD/LD*
KD/MD*
LL/JL*
ML/KL*
RA
RD
TD
TA
UA
SA
75 / 15
50 / 10
85 / 17
40 / 8
25 / 5
17 / 3.5
10 / 2
170 / 45
110 / 28
190 / 50
86 / 22
50 / 14
40 / 10
25 / 6
285 / 75 400 / 100
180 / 50
320 / 85
144 / 40
86 / 25
60 / 17
40 / 10
256 / 65
440 / 115
200 / 50
120 / 30
90 / 22
56 / 13
150
100
180
75
45
35
20
90 / 15 190 / 45
40 / 8
25 / 14
86 / 22
55 / 14
330 / 75 440 / 100 180
144 / 40
86 / 22
200 / 55
215 / 55
200 / 50
120 / 30
260 / 70
280 / 70
75
50
110
110
55 / 10 110 / 30
55 / 11 120 / 32
85 / 17 190 / 50
330 / 85 440 / 115 200
0.047
(1.2)
0.087
(2.2)
0.047
(1.2)
0.126
(3.2)
0.200
(5.1)
0.299
(7.6)
0.500
(12.7)
0.047
(1.2)
0.126
(3.2)
0.200
(5.1)
0.087
(2.2)
0.087
(2.2)
0.051
(1.3)
0.063
(1.6)
0.118
(3.0)
0.063
(1.6)
0.150
(3.8)
0.252
(6.4)
0.346
(8.8)
0.575
(14.6)
0.067
(1.7)
0.150
(3.8)
0.244
(6.2)
0.118
(3.0)
0.118
(3.0)
0.067
(1.7)
0.543/0.598
(13.8/15.2)
0.567/0.630
(14.4/16.0)
0.579/0.618
(14.7/15.7)
0.551/0.646
(14.0/16.4)
0.535/0.661
(13.6/16.8)
0.465/0.724
(11.8/18.4)
0.433/0.764
(11.0/19.4)
0.776/0.839
(19.7/21.3)
0.764/0.850
(19.4/21.6)
0.744/0.870
(18.9/22.1)
0.764/0.850
(19.4/21.6)
0.768/0.846
(19.5/21.5)
0.780/0.835
(19.8/21.2)
0.051
(1.3)
0.063
(1.6)
0.035
(0.9)
0.091
(2.3)
0.142
(3.6)
0.185
(4.7)
0.031
(7.9)
0.039
(1.0)
0.087
(2.2)
0.142
(3.6)
0.063
(1.6)
0.063
(1.6)
0.039
(1.0)
0.047
(1.2)
0.055
(1.4)
0.031
(0.8)
0.071
(1.8)
0.126
(3.2)
0.169
(4.3)
0.283
(7.2)
0.031
(0.8)
0.071
(1.8)
0.118
(3.0)
0.051
(1.3)
0.051
(1.3)
0.031
(0.8)
0.012
(0.3)
0.024
(0.6)
0.012
(0.3)
0.031
(0.8)
0.051
(1.3)
0.067
(1.7)
0.098
(2.5)
0.016
(0.4)
0.031
(0.8)
0.051
(1.3)
0.024
(0.6)
0.020
(0.5)
0.012
(0.3)
0.012
(0.3)
0.024
(0.6)
0.012
(0.3)
0.031
(0.8)
0.051
(1.3)
0.067
(1.7)
0.098
(2.5)
0.012
(0.3)
0.031
(0.8)
0.047
(1.2)
0.024
(0.6)
0.020
(0.5)
0.012
(0.3)
0.638
(16.2)
0.740
(18.8)
0.661
(16.8)
0.780
(19.8)
0.874
(22.2)
0.992
(25.2)
1.210
(30.8)
0.858
(21.8)
0.976
(24.8)
1.080
(27.4)
0.937
(23.8)
0.937
(23.8)
0.858
(21.8)
0.638
(16.2)
0.740
(18.8)
0.661
(16.8)
0.780
(19.8)
0.874
(22.2)
0.992
(25.2)
1.210
(30.8)
0.866
(22.0)
0.976
(24.8)
1.078
(27.4)
0.945
(24.0)
0.945
(24.0)
0.866
(22.0)
—
1.01
(25.7)
0.835
(21.2)
1.40
(35.6)
1.58
(40.1)
2.75
(69.9)
2.93
(74.4)
0.811
(20.6)
1.34
(34.1)
1.52
(38.6)
0.988
(25.1)
0.988
(25.1)
0.811
(20.6)
*On light force D41 and D42, auxiliary actuators MD, ML, LD and LL are made out of Aluminum.
Ordering Information
— European Versions
D4
Series/Prefix
Code
1
2
3
4
5
EN61058
0.1(0.5)A, 250V
3(1)A, 250V
6(2)A, 250V
10(3)A, 250V
16(4)A, 250V
10(3)A, 400V~
(Std. force only)
21(8)A, 250V
N/A
UL1054
0.1A, 125/250VAC
3A, 125/250VAC
1/10HP, 250VAC
5A, 1/4HP, 125/250VAC
10A, 1/2HP, 125/250VAC
15A, 1/2HP, 125/250VAC
3
Mounting
Holes
European
Metric
Mounting
Holes
(EN Standard)
3
Oper. Temp.
NO NC DT Force Index
1
2
3
Std.
85°C
7
G
N
S
8
H
P
T
9
M
R
U
Light
Std.
Light
Light
125°C
150°C
V3
L
Code
AA
J
K
L
M
R
S
T
U
Actuator Type
Button
SS Lever SR
SSLever HR
Lever SR
Lever HR
Roller SR
Sim. Roller SR
Roller HR
Sim. Roller HR
D
Code
A
—
0.835 (21.2)
1.01 (25.7)
0.835 (21.2)
1.01 (25.7)
0.811 (20.6)
0.811 (20.6)
0.988 (25.1)
0.988 (25.1)
Actuation Length
inches (mm)
D
L
—
—
1.4 (35.6)
2.75 (69.9)
—
2.93 (74.4)
1.4 (35.6)
2.75 (69.9)
—
2.93 (74.4)
1.34 (34.1)
—
—
—
1.52 (38.6)
—
—
—
8
9
21A, 1HP, 125VAC
2HP, 250VAC
10A, 1/2HP, 125/250VAC
6A, 30VDC
SR = Standard Ratio, Back Hole • HR = High Ratio, Front Hole
Additional actuators available upon request.
EN standard on all D4 European designs.
Code
A1
B8
C1
C3
P4
P5
PA
PB
Q1
Q3
R1
R3
S1
V1
V3
W9
Y5
Z5
Terminal Type
inches (mm)
Welding
Short Solder*
0.110 x 0.032 (2.8 x 0.8) QC, Bifurcated Straight**
0.110 x 0.032 (2.8 x 0.8) QC, Bifurcated Dog Leg**
0.047 x 0.020 (1.2 x 0.5) PCB, Underside*
0.047 x 0.020 (1.2 x 0.5) PCB, Rear*
0.047 x 0.032 (1.2 x 0.8) PCB, Housing Side*
0.047 x 0.032 (1.2 x 0.8) PCB, Cover Side*
0.187 x 0.032 (4.8 x 0.8) QC Straight*
0.187 x 0.032 (4.8 x 0.8) QC Dog Leg*
0.187 x 0.020 (4.8 x 0.8) QC, Straight**
0.187 x 0.020 (4.8 x 0.5) QC, Dog Leg**
Solder with Temp. Stop
0.250 x 0.032 (6.3 x 0.8) QC, Straight
0.250 x 0.032 (6.3 x 0.8) QC, Dog Leg
Screw*
0.250 x 0.032 (6.3 x 0.8) QC, 5mm Grid
0.250 x 0.032 (6.3 x 0.8) QC, 7mm Grid
* Not available for D48 European versions.
** Not available for D45 or D48 versions.
Specifications subject to change without notice.
35
ADI Reference Circuit
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