Extraction Tool Assembly 1804030- 1
PROPER USE GUIDELINES
408-- 10049
11 Mar 11 Rev C
Instruction Sheet
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications.
Universal MATE-- N-- LOK* Plug
Connector (Ref)
Mating End
Wire
Extraction Tip
Contact
Cavity
Interlock
Lever
Handle
Extraction Tool
Figure 1
1. INTRODUCTION
Extraction Tool 1804030--1 is designed to remove pin
and socket contacts from Universal MATE--N--LOK
connectors (refer to Instruction Sheet 408--7714) and
Universal MATE--N--LOK II connectors (refer to
Instruction Sheet 408--3200).
NOTE
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
3. EXTRACTION PROCEDURE
1. For the Universal MATE--N--LOK connector,
grasp the wire of the contact to be removed, and
push it toward the mating end of the connector to
release the contact locking lances. Hold in place.
For the Universal MATE--N--LOK II connector,
move the rear housing latch to the pre--stage
position.
2. Depress, and hold the interlock lever. Insert the
extraction tip into the contact cavity of the contact
to be removed, and slide it over the contact. Refer
to Figure 1.
3. For the Universal MATE--N--LOK connector,
(while pushing the wire toward the tool) continue to
insert the extraction tip until it bottoms.
For the Universal MATE--N--LOK II connector,
continue to insert the extraction tip until it rests on
the retention shoulder of the contact.
4. Release the interlock lever, and push the tool
handle FULLY; thereby, pushing the contact slightly
out of the wire end of the connector.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.te.com
i
2. DESCRIPTION
The extraction tool features an extraction tip, an
interlock lever, and handle. The extraction tip is
designed to enter the contact cavity at the mating
face of connector and release the contact from the
connector. When the extraction tip is bottomed, and
the handle is pushed toward the connector, a plunger
within the handle pushes the contact free from the
connector.
E2011
Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111
All Rights Reserved
PRODUCT INFORMATION 1--800--522--6752
TE logo is a trademark.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
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408- 10049
5. Pull the wire until the contact is out of the
connector.
NOTE
If the extracted contact is NOT damaged, it may
be re--inserted. For a contact removed from a
Universal MATE--N--LOK connector, the locking
lances MUST be reset to their original position as
shown in Figure 2. DO NOT re--use a defective or
damaged contact.
4. MAINTENANCE AND INSPECTION
The extraction tool should conform to the dimensions
given in Figure 3. It is recommended that the tool be
inspected upon arrival and at regularly scheduled
intervals thereafter to ensure that the tool has not
become damaged during handling.
For customer repair service, call 1--800--526--5136.
i
Universal MATE--N--LOK
Socket Contact Shown
0.76 [.030]D
5. REPLACEMENT AND REPAIR
Order replacement extraction tools through your
representative, or call 1--800--526--5142, or send a
facsimile of your purchase order to 717--986--7605, or
write to:
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
Locking Lance
DFor
pin part number 1954443-- 1,
this dimension is 0.53 mm [.021 in.].
Figure 2
6. REVISION SUMMARY
S
Updated document to corporate requirements
29.5
[1.16]
15.8 [.62]
120.7 [4.75]
2.74 [.108]
Extraction
Tip
Plunger
Weight:
54.4 g [1.92 oz]
Figure 3
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