PM100CSA120
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Three Phase
IGBT Inverter Output
100 Amperes/1200 Volts
A
B
AA - DIA.
(4 TYP.)
Y
H
AC
W
W
W
R Y
AC
Y
Z
V
12 3 4
5678
9 11
13 15 17 19
T
Q
Q
10 12
14 16 18
AE (15 TYP.)
F
E C
B
J
AB - THD
(6 TYP.)
U
1. V
UPC
2. UF
O
3. U
P
4. V
UPI
5. V
VPC
6. VF
O
7. V
P
8. V
VPI
9. V
WPC
10. WF
O
11. W
P
12. V
WPI
13. V
NC
14. V
NI
15. NC
16. U
N
17. V
N
18. W
N
19. F
O
P
N
W
V
W
AH
AH
Z
G
M
D
M
S
Z
Z
Y
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
(19 TYP.)
AD
U
X
N
L
K
AF
P
AG
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
£
Complete Output Power
Circuit
£
Gate Drive Circuit
V
WPC
WP
W
FO
V
WPI
OUT V
CC
OUT V
CC
OUT V
CC
OUT V
CC
OUT V
CC
GND GND
GND GND
GND GND
GND GND
GND GND
GND GND
TEMP
S
I
S
I
S
I
S
I
S
I
NC
N
W
V
U
S
I
OUT V
CC
P
F
O
F
O
F
O
F
O
F
O
F
O
IN
IN
IN
IN
IN
IN
V
UPC
UP
U
FO
V
UPI
V
VPC
VP
V
FO
V
VPI
V
NC
W
N
F
O
NC
V
NI
V
N
U
N
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
Inches
5.31±0.04
4.74±0.02
4.33±0.04
4.27
3.76±0.02
3.29
2.01
1.602
1.54
1.37
1.33
1.02
0.85
0.79
0.780
Millimeters
135.0±1.0
120.5±0.5
110.0±1.0
108.5
95.5±0.5
83.5
51.0
40.68
39.0
34.7
33.7
26.0
21.5
20.0
19.82
Dimensions
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
Inches
0.69
0.65
0.52
0.43
0.39
0.31
0.285
0.24
0.22 Dia.
Metric M5
0.128
0.10
0.08
0.07
0.06
0.02
Millimeters
17.5
16.5
13.2
11.0
10.0
8.0
7.25
6.0
Dia. 5.5
M5
3.22
2.6
2.0
1.8
1.6
0.5
£
Protection Logic
– Short Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
£
Inverters
£
UPS
£
Motion/Servo Control
£
Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM100CSA120 is a 1200V,
100 Ampere Intellimod™ Intelligent
Power Module.
Type
PM
Current Rating
Amperes
100
V
CES
Volts (x 10)
120
0.95 +0.06/-0.0 24.1 +1.5/-0.0
1
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output
100 Amperes/1200 Volts
Absolute Maximum Ratings,
T
j
= 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature
Storage Temperature
Case Operating Temperature
Mounting Torque, M5 Mounting Screws
Mounting Torque, M5 Main Terminal Screws
Module Weight (Typical)
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal
Symbol
T
j
T
stg
T
C
—
—
—
V
RMS
PM100CSA120
-20 to 150
-40 to 125
-20 to 100
17
17
920
800
2500
Units
°C
°C
°C
in-lb
in-lb
Grams
Volts
Volts
Supply Voltage Protected by OC and SC (V
D
= 13.5 - 16.5V, Inverter Part, T
j
= 125°C) V
CC(prot.)
Control Sector
Supply Voltage Applied between (V
UP1
-V
UPC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
)
Input Voltage Applied between (U
P
, V
P
, W
P
, U
N
, V
N
, W
N
)
Fault Output Supply Voltage (Applied between F
O
and V
C
)
Fault Output Current
V
D
V
CIN
V
FO
I
FO
20
20
20
20
Volts
Volts
Volts
mA
IGBT Inverter Sector
Collector-Emitter Voltage (V
D
= 15V, V
CIN
= 15V)
Collector Current, ±
Peak Collector Current, ±
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation
V
CES
I
C
I
CP
V
CC
V
CC(surge)
P
C
1200
100
200
900
1000
595
Volts
Amperes
Amperes
Volts
Volts
Watts
2
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output
100 Amperes/1200 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Over Current Trip Level Inverter Part
Short Circuit Trip Level Inverter Part
Over Current Delay Time
Over Temperature Protection
Supply Circuit Under Voltage Protection
Supply Voltage
Circuit Current
Input ON Threshold Voltage
Input OFF Threshold Voltage
PWM Input Frequency
Fault Output Current
Minimum Fault Output Pulse Width
OC
SC
t
off(OC)
OT
OT
R
UV
UV
R
V
D
I
D
V
CIN(on)
V
CIN(off)
f
PWM
I
FO(H)
I
FO(L)
t
FO
-20°C
≤
T
≤
125°C
-20°C
≤
T
≤
125°C
V
D
= 15V
Trip Level
Reset Level
Trip Level
Reset Level
Applied between V
UP1
-V
UPC
,
V
VP1
-V
VPC
, V
WP1
-V
WPC
, V
N1
-V
NC
V
D
= 15V, V
CIN
= 15V, V
N1
-V
NC
V
D
= 15V, V
CIN
= 15V, V
XP1
-V
XPC
Applied between
U
P
, V
P
, W
P
, U
N
, V
N
, W
N
3-
ø
Sinusoidal
V
D
= 15V, V
FO
= 15V
V
D
= 15V, V
FO
= 15V
V
D
= 15V
—
—
1.2
1.7
—
—
—
1.0
40
13
1.5
2.0
15
—
10
1.8
55
18
1.8
2.3
20
0.01
15
—
mA
mA
Volts
Volts
kHz
mA
mA
mS
145
—
—
111
—
11.5
—
13.5
230
340
10
118
100
12.0
12.5
15
—
—
—
125
—
12.5
—
16.5
Amperes
Amperes
µS
°C
°C
Volts
Volts
Volts
3
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output
100 Amperes/1200 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
Diode Forward Voltage
Collector-Emitter Saturation Voltage
I
CES
V
FM
V
CE(sat)
V
CE
= V
CES
, T
j
= 25°C
V
CE
= V
CES
, T
j
= 125°C
-I
C
= 100A, V
D
= 15V, V
CIN
= 0V
V
D
= 15V, V
CIN
= 15V, I
C
= 100A
V
D
= 15V, V
CIN
= 15V, I
C
= 100A,
T
j
= 125°C
Inductive Load Switching Times
t
on
t
rr
t
C(on)
t
off
t
C(off)
V
D
= 15V, V
CIN
= 0 ~ 15V
V
CC
= 600V, I
C
= 100A
T
j
= 125°C
0.5
—
—
—
—
1.0
0.15
0.4
2.0
0.7
2.5
0.3
1.0
3.0
1.2
µS
µS
µS
µS
µS
—
—
—
—
—
—
—
2.5
2.5
2.2
1.0
10
3.5
3.5
3.2
mA
mA
Volts
Volts
Volts
Thermal Characteristics
Characteristic
Junction to Case Thermal Resistance
Contact Thermal Resistance
Symbol
R
th(j-c)Q
R
th(j-c)D
R
th(c-f)
Condition
Each IGBT
Each FWDi
Case to Fin Per Module,
Thermal Grease Applied
Min.
—
—
—
Typ.
—
—
—
Max.
0.21
0.35
0.018
Units
°C/Watt
°C/Watt
°C/Watt
Recommended Conditions for Use
Characteristic
Supply Voltage
Symbol
V
CC
V
D
Input ON Voltage
Input OFF Voltage
PWM Input Frequency
Minimum Dead Time
V
CIN(on)
V
CIN(off)
f
PWM
t
DEAD
Condition
Applied across P-N Terminals
Applied between V
UP1
-V
UPC
,
V
N1
-V
NC
, V
VP1
-V
VPC
, V
WP1
-V
WPC
Applied between
U
P
, V
P
, W
P
, U
N
, V
N
, W
N
Using Application Circuit
Input Signal
0 ~ 0.8
4.0 ~ V
D
5 ~ 20
≥
2.5
Volts
Volts
kHz
µS
Value
0 ~ 800
15 ± 1.5
Units
Volts
Volts
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output
100 Amperes/1200 Volts
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
OUTPUT CHARACTERISTICS
(TYPICAL)
3
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
3
COLLECTOR CURRENT, I
C
, (AMPERES)
120
100
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
T
j
= 25
o
C
V
CIN
= 0V
V
D
= 17V
15
2
2
80
60
13
1
1
V
D
= 15V
V
CIN
= 0V
40
20
T
j
= 25
o
C
T
j
= 125
o
C
0
0
40
80
120
COLLECTOR CURRENT, I
C
, (AMPERES)
0
0
0
12
14
16
18
20
0
1
2
3
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
1
10
1
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
0
REVERSE RECOVERY TIME, t
rr
, (µS)
10
2
I
rr
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
t
off
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
SWITCHING TIMES, t
on
, t
off
, (µs)
t
rr
10
0
t
on
10
0
t
c(off)
10
-1
10
1
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
t
c(on)
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
-1
10
1
10
2
COLLECTOR CURRENT, I
C
, (AMPERES)
10
3
10
-1
10
1
10
2
COLLECTOR CURRENT, I
C
, (AMPERES)
10
3
10
-2
10
1
10
2
EMITTER CURRENT, I
E
, (AMPERES)
10
0
10
3
DIODE FORWARD CHARACTERISTICS
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
OVER CURRENT TRIP LEVEL
TEMPERATURE DEPENDENCY (TYPICAL)
10
2
DIODE FORWARD CURRENT, -I
F
, (AMPERES)
120
OVER CURRENT TRIP LEVEL % (NORMALIZED)
120
OVER CURRENT TRIP LEVEL % (NORMALIZED)
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
T
j
= 25
o
C
110
100
90
110
100
10
1
90
80
V
D
= 15V
80
10
0
0
0.5
1.0
1.5
2.0
2.5
0
0
12
14
16
18
20
0
-50
0
50
100
150
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
SUPPLY VOLTAGE, V
D
, (VOLTS)
JUNCTION TEMPERATURE, T
j
, (
o
C)
PM100CSA120.01-.09
5
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