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ORIGINAL INSTRUCTIONS
408-8501
3.2. Application Tooling
Power for seating tools must be provided by a machine capable of supplying a downward force of 45 Newtons
(N) [10 lb.] per contact. Manual Electric Servo Press (MEP 6T) 1585699-1, Bench Top Electric Servo Presses
(BMEP 3T) 1585697-1, and (BMEP 5T) 1585696-1 are available for this seating tool. For information on the
presses, visit the press-fit assembly equipment website at
http://tooling.te.com/pressfit.asp.
CAUTION
Over-driving of the connector will deform parts critical to the quality of the connection. Maximum force occurs prior to the
connector bottoming on the pc board.
4. SEATING
1. Set seating height to the dimension shown in Figure 2 (application tool
shut height
will equal the tool
seating height PLUS the combined thicknesses of the pc board and support fixture). After seating, a
gap of no more than 0.10 mm [.004 in.] between the connector standoffs and the pc board is allowed.
NOTE
The seating height of 38.1 mm [1.50 in.] is a reference starting point. Seating height may need adjusted to obtain the 0.1 mm
[.004 in.] maximum gap between the connector and the pc board.
2. Position the connector on the pc board so that contacts are properly aligned with the holes in the pc
board and pc board support fixture.
3. Sit the connector onto pc board until the open section of the contacts are resting securely on, but have
not fully entered, the holes in the pc board.
4. Orient the key(s) of the blade with the groove(s) on the inside of the connector housing, then position
the seating tool onto the connector, making sure the blade bottoms on the housing floor.
CAUTION
Damage to the pc board, seating tool, or connector may occur if the wrong seating tool is used, if the seating height is
improperly set, or if the seating tool is not properly seated in the connector before cycling the ram. DO NOT use damaged
product.
5. Center the seating tool (with the connector) under the ram of the applicator tool; and slowly lower the
ram until it just meets the seating tool. Verify alignment of the pc board support fixture, pc board,
connector, and seating tool.
6. Cycle the ram according to instructions included with the application tooling. Check the connector for
proper seating using the requirements in Application Specification
114-13059.
7. Remove the pc board or reposition the pc board and pc board support fixture for seating additional
connectors.
NOTE:
Not to Scale
Applicator Ram (Fully Down)
(Ref)
Seating Tool
Seating Height
(Connector Seated)
38.1 [1.50] Ref
Applicator Tooling
Shut Height
(Ram Down)
Maximum
Gap Allowed
0.10 [.004]
Blade Inside Connector
Housing and Bottomed
on Housing Floor
Contacts in Holes in PC Board
and PC Board Support
PC Board
PC Board Support Fixture
Figure 2
Rev H
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408-8501
5. MAINTENANCE AND INSPECTION
5.1. Daily Maintenance
It is recommended that each operator be made aware of, and responsible for, the following steps of daily
maintenance:
1. Remove dust, moisture, and other contaminants with a clean, soft brush, or lint-free cloth. DO NOT
use objects that could damage the tool or any of its components.
2. Ensure that the screws are in place and secured.
3. When the tool is not in use, store it in a clean, dry area.
5.2. Inspection
Each seating tool is assembled and inspected before shipment. It is recommended that the tool be inspected
using Figure 3 immediately upon arrival to assure that it has not been damaged during shipment.
Regular inspections should be performed by quality control personnel. A record of scheduled inspections
should remain with the tool or be supplied to personnel responsible for the tool. The inspection frequency
should be based on the amount of use, working conditions, operator training and skill, and established
company standards.
6. REPLACEMENT AND REPAIR
Customer-replaceable parts are listed in Figure 3. A complete inventory should be stocked and controlled to
prevent lost time when replacement of parts is necessary. Order replacement parts through your local TE
Connectivity Representative, or call 1-800-526-5142, or send a facsimile of your purchase order to
717-986-7605, or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
7. REVISION SUMMARY
Revisions to this instruction sheet include:
Added new part numbers and related information to tables in Figure 3
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