WIMA DC-LINK MKP 4S
NEW
Metallized Polypropylene (PP) -
DC-Link Capacitors for STRINGENT REQUIREMENTS
Special Features
˜
Capacitances up to 80 mF
˜
High volume/capacitance ratio
˜
Excellent self-healing properties
˜
For stringent requirements
˜
Very low dissipation factor
˜
High reliability
˜
2-pin and 4-pin contact configuration
(plate versions on request)
˜
According to RoHS 2011/65/EC
D
Electrical Data
Capacitance range: 0.47
mF
to 80
mF
(intermediate values on request)
Rated voltages: 450
VDC, 630 VDC,
800 VDC, 900 VDC, 1050 VDC
Capacitance tolerances: ±20%,
±10%, ±5%
Operating temperature range:
–55+ C to +105+ C (hot spot including
self-heating)
Climatic test category: 55/085/56
in accordance with IEC
Insulation resistance at
+20+ C:
30 000 sec (M¸ x
mF)
(mean value: 100 000 sec)
Measuring voltage: 100 V/1 min.
Dissipation factors
at +20° C:
tan
d
10 x 10
-4
at 1 kHz (C
50
mF)
tan
d
15 x 10
-4
at 1 kHz (C
50
mF)
Voltage and current derating:
A derating factor of 1.35% per K must be
applied from +85° C for DC voltages and
from +70° C for AC currents (I
rms
). Addition-
ally a derating factor of 4.5% per K must be
applied from +85° C for AC currents (I
rms
)
Reliability:
Operational life
100
000 hours
(U
r
and 70) C)
Failure rate
l
0
(0.5 x U
r
and 40) C)
P
=
C
N
[mF] x U
r
[V]
P
10 000
10 000 <
P
25 000
25 000 <
P
50 000
50 000 <
P
100
000
P
> 100 000
Maximum pulse rise time:
PCM
27.5
37.5
52.5
450 VDC
48
32
27
max. pulse rise time V/msec at T
A
< 40) C
630 VDC
800 VDC
900 VDC
59
41
32
71
51
37
81
60
43
1050 VDC
93
69
48
<
<
<
<
<
l
0
2
5
10
20
30
fit
fit
fit
fit
fit
Test voltage: 1.6
U
r
, 2sec
Dielectric absorption:
0.05 %
Specific dissipation:
Box size
Specific dissipation in Watts per K
W x H x L in mm above the ambient temperature
11 x 21 x 31.5
0.025
13 x 24 x 31.5
0.030
15 x 26 x 31.5
0.034
17 x 29 x 31.5
0.039
17 x 34.5 x 31.5
0.044
20 x 39.5 x 31.5
0.053
15 x 26 x 41.5
0.042
17 x 29 x 41.5
0.048
19 x 32 x 41.5
0.054
20 x 39.5 x 41.5
0.065
24 x 45.5 x 41.5
0.080
31 x 46 x 41.5
0.092
35 x 50 x 41.5
0.106
40 x 55 x 41.5
0.123
35 x 50 x 57
0.132
45 x 55 x 57
0.164
45 x 65 x 57
0.184
Typical Applications
As intermediate circuit capacitor e.g.
in high power converter technology,
power supplies, solar inverters etc.
Construction
Dielectric:
Polypropylene (PP) film
Capacitor electrodes:
Vacuum-deposited
Internal construction:
Plastic film
Vacuum-deposited
electrode
Metal contact layer
(schoopage)
Termination
Packing
Packing units at the end of the catalogue.
For further details and graphs please
refer to Technical Information.
Encapsulation:
Solvent-resistant, flame-retardant plastic
case with epoxy resin seal, UL 94 V-0
Terminations:
Tinned wire (plate versions on request).
Marking:
Colour: Red. Marking: Black.
Epoxy resin seal: Red
for pulses equal to the rated voltage
11.12
109
D
Recommendation for Processing
and Application of
Through-Hole Capacitors
Soldering Process
A preheating of through-hole WIMA
capacitors is allowed for temperatures
T
max
P
100 ° C.
In practice a preheating duration of
t
P
5 min. has been proven to be best.
Single wave soldering
Soldering bath temperature: T
P
260 ° C
Immersion time:
t
P
5 sec
Double wave soldering
Soldering bath temperature: T
P
260 ° C
Immersion time:
2 x t
P
3 sec
Due to different soldering processes and
heat requirements the graphs are to be
regarded as a recommendation only.
Wave soldering
T
260
240
220
200
180
160
140
120
100
80
60
40
20
[°C]
see detail-
enlargement
2s
3s
10 s
t
30
60
90
120
150
180
210
240 [sec]
Typical temperature/time graph for double wave soldering
WIMA Quality and Environmental Philosophy
ISO 9001:2008 Certification
ISO 9001:2008 is an international basic
standard of quality assurance systems for
all branches of industry. The approval
according to ISO 9001:2008 of our
factories by the VDE inspectorate certifies
that organisation, equipment and moni-
toring of quality assurance in our factories
correspond to internationally recognized
standards.
WIMA Environmental Policy
All WIMA capacitors, irrespective of
whether through-hole devices or SMD,
are made of environmentally friendly
materials. Neither during manufacture
nor in the product itself any toxic
substances are used, e.g.
– Lead
– PCB
– CFC
– Hydrocarbon chloride
– Chromium 6+
– PBB/PBDE
– Arsenic
– Cadmium
– Mercury
– etc.
RoHS Compliance
According to the RoHS Directive 2011/65/EC
certain hazardous substances like e.g. lead,
cadmium, mercury must not be used any
longer in electronic equipment as of July 1st,
2006. For the sake of the environment WIMA
has refraind from using such substances since
years already.
WIMA WPCS
The WIMA Process Control System (WPCS)
is a quality surveillance and optimization
system developed by WIMA. WPCS is a
major part of the quality-oriented WIMA
production. Points of application of WPCS
during production process:
”
incoming material inspection
”
metallization
”
film inspection
”
schoopage
”
pre-healing
”
pin attachment
”
cast resin preparation/
encapsulation
”
100% final inspection
”
AQL check
We merely use pure, recyclable materials
for packing our components, such as:
”
carton
”
cardboard
”
adhesive tape made of paper
”
polystyrene
We almost completely refrain from using
packing materials such as:
”
foamed polystyrene (Styropor®)
”
adhesive tapes made of plastic
”
metal clips
WIMA Kondensatoren sind bleifrei
konform RoHS 2011/65/EC
WIMA capacitors are lead free
in accordance with RoHS 2011/65/EC
Tape for lead-free WIMA capacitors
DIN EN ISO 14001:2004
WIMA’s environmental management has
been established in accordance with the
guidelines of DIN EN ISO 14001:2004 to
optimize the production processes with
regard to energy and resources.
14
11.12
DIY/Open Source Hardware
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