Mechanical
Accessory Products
Front Panels
Front Panels
Description
Front panels are available for 19" rack mounting of 3 U cas-
sette type power supplies in
Schroff
system version (Inter-
mas
on request) and may be attached to the converter by
means of countersunk screws.
An assembly kit, consisting of a front panel and a support
bracket, enables arrangement of two standard cassettes
with up to six output voltages in 6 U configuration.
All front panels are of colourless anodised aluminium and
delivered with one or two grey plastic handles of 3 TE for
easy pull-out and two or four hand-press insertable plastic
retainers with captive screws for fixing to the rack.
Note:
Front panel mounting or custom specific front panels
are available on request.
Dimensions in accordance to DIN 41494-1 (IEC 60297):
Width: 1 TE = 5.08 mm (0.20")
Height: 1 U =
44.45 mm (1.750")
(In Europa often
HE
instead of
U
is used.)
Tolerances
±0.2
mm, unless otherwise specified
Schroff
System for 3 U Rack
Q-, PC-, P-, R Series Front Panels in 4, 5 or 6 TE
This front panel available in three versions fits to all DC-DC
converters of the Q-, P- and R-Families and to the AC-DC
converters of the PC Series with case size Q.
6.4
±0.1
2.5
±0.1
12002
Table 1: Q01 case front panel selection
X
TE
4
mm
20.0
128.4
122.4
Q01
Q03
Q04
Q
PC
P
R
104
±0.1
X
G04-Q01
HZZ 00835
G04-Q04
HZZ 00840
G05-Q01
HZZ 00836
G05-Q04
HZZ 00841
G06-Q01
HZZ 00839
G06-Q04
HZZ 00842
50
Case
size
Converter
series
Type
Part no.
9.5
4 13
Q03
Q04
PC
P
R
13
5
25.1
Q01
Q
6
30.2
Q01
Q03
Q04
Q
PC
P
R
Fig. 1
Front panel for Q case size
Delivery contents:
Front panel, grey plastic handle, three countersunk screws,
set of two plastic retainers with captive screws and assem-
bly instructions.
Note:
For use of several units next to each other, we advise
to pack them not too densely in order to assure good ther-
mal management (see also relevant data sheet).
Table of Contents
9.2
±0.1
0.2
Q04 only
20.6
Page
Page
Description ....................................................................... 1
Schroff
System for 3 U Rack ............................................ 1
Edition 5/6.2000
Intermas
System for 3 U Rack ......................................... 4
Schroff
System Kit for 6 U Rack ....................................... 4
1/4
Mechanical
H- and M Series Front Panel in 8 TE
Accessory Products
4.4
±0.1
31.5
±0.1
Front Panels
2.5
±0.1
12003
Table 2: H02 and M02 case front panel selection
TE
8
mm
40.3
50
Case
size
M02
H02
Converter
series
M
H
Type
Part no.
128.4
122.4
9
This front panel fits to all 50 Watt DC-DC and AC-DC con-
verters of the 12...LH Series with case size H02 as well as
to all AM...LM- and CMZ...LMZ Series versions with case
size M02.
4
26
94.5
±0.1
G08-M02
HZZ 00802
Delivery contents:
Front panel with grey plastic handle, two countersunk
screws, set of two plastic retainers with captive screws and
assembly instructions
18.2
±0.1
0.2
40.3 (8 TE)
Fig. 2
Front panel for H02 and M02 case size
PSL- and SR 20E Series Front Panel in 8 TE
This front panel fits to all Switching Regulators of the PSL
Series with case size L04 and to all 20 Watt DC-DC and
AC-DC converters of the B...LSR Series with case size L01.
18.4
±0.1
2.5
±0.1
12004
Table 3: L case front panel selection
TE
8
mm
40.3
50.5
7
Case
size
L04
L01
Converter
family
PSL
1
SR20E
Type
Part no.
128.4
122.4
12.2
85
26
100
±0.1
G08-L
HZZ 00805
1
Exception: PSL with option D is part no. G08-L04-D, HZZ 00816
Option D
1
Note:
This front panel is a compatible replacement for all
earlier versions of the same size, published in any previous
front panel data sheet.
Delivery contents:
Front panel with grey plastic handle, two countersunk
screws, set of two plastic retainers with captive screws and
assembly instructions.
40.3 (8 TE)
Fig. 3
Front panel for L01 and L04 case size
Edition 5/6.2000
11.7
±0.1
0.2
2/4
Mechanical
PSS and S Series Front Panels in 12 TE
PSK and K Series Front Panels in 16 TE
Accessory Products
Front Panels
This front panel fits to all Switching Regulators of the PSS
and PSK Series with case size S01 or K01 as well as to all
100...150 Watt DC-DC and AC-DC converters of the A...LS-
and A...LK Series with case size S02 or K02 according to
the selection table below:
4.4
±0.1
27.4
±0.1
2.5
±0.1
12005
Table 4: S and K case front panel selection
103
±0.1
X
TE
12
mm
60.6
9
4
S01
S02
PSS
S
PSK
K
G12-S
HZZ 00845
G16-K
HZZ 00831
16
81.0
K01
K02
Fig. 4
Front panel for S01, S02, K01 and K02 case size
T Series Front Panel in 28 and 26 TE
This front panel fits to all 500 Watt AC-DC converters of the
T Series with case size T01.
26.2
±0.1
81.8
±0.1
2.5
±0.1
12006
Table 5: T case front panel selection
X
TE
28
mm
141.9
Case
size
T01
Converter
series
T
Type
Part no.
G28-T01
HZZ 00837
128.4
122.4
9
Delivery contents:
Front panel with two grey plastic handles, three counter-
sunk screws, set of four plastic retainers with captive
screws and assembly instructions.
Blind plates: to close a non fully equipped 19" rack (only
one or two LTs mounted). Power-One offers 28 TE wide
blind plates without hole.
50
56.7
29
103
X
Fig. 5
Front panel for T01 case size
Edition 5/6.2000
9.7
±0.1
0.2
G28-T01-blank met HZZ 00847 with metal screw retainers
G28-T01-blank plas HZZ 00848 with plastic screw retainers
9.7
±0.1
Delivery contents:
Front panel with grey plastic handle, two countersunk
screws, set of four plastic retainers with captive screws and
assembly instructions.
0.2
128.4
122.4
50
X
Case
size
Converter
series
Type
Part no.
29
3/4
Mechanical
Intermas
System for 3 U Rack
Accessory Products
2
±0.1
16.5
Front Panels
The major differences between the Intermas and the
Schroff system front panels are the thickness (2 mm in-
stead of 2.5 mm), the hole size for the plastic retainers and
a small cut-out on each side (see figure:
Intermas system
front panel).
All other dimensions are given in the relevant
Schroff front panel drawings.
The following Intermas front panels are available on re-
quest:
0.6
Table 6: Intermas front panel selection
X
TE
8
mm
40.3
Case
size
H02
M02
8
40.3
L01
L04
12
60.6
S01
S02
16
81.0
K01
K02
1
Converter
series
H
M
PSL
1
SR 20E
PSS
S
PSK
K
Type
Part no.
F08-M02
HZZ 00702
F08-L
HZZ 00705
F12-S
HZZ 00732
F16-K
HZZ 00731
16.5
Option D
1
X
Fig. 6
Intermas system front panel (various case sizes)
Exception: PSL with option D is type/part no. F08-L04-D,
HZZ 00716
2.5
±0.1
12008
Delivery contents:
Front panel with grey plastic handle, two countersunk
screws and assembly instructions.
Schroff
System Kit for 6 U Rack
To configure Power-One Power Supplies for use in 6 U
racks a special assembly kit has been created consisting of
a double height front panel together with a support bracket
for two converters as shown in figure 7.
All other dimensions are given in the relevant 3 U front
panel drawings according to their case size. The assembly
kit is available with the type designation according to the
following table:
Table 7: 6 U assembly kit selection
X
TE
5
mm
25.1
Case
size
Q01
Q03
8
40.3
H02
M02
12
60.6
S01
S02
16
81.0
K01
K02
Converter
series
Q
PC
H
M
PSS
S
PSK
K
Type
Part no.
Kit-G05-6HE-Q01
HZZ 00838
Kit-G08-6HE-M02
HZZ 00804
Kit-G12-6HE-S
HZZ 00833
Kit-G16-6HE-K
HZZ 00832
261.8
255.8
Support
bracket
Delivery contents:
Double height front panel with two grey plastic handles, four
countersunk screws, set of two plastic retainers with cap-
tive screws, a support bracket and assembly instructions.
0.2
X
Fig. 7
Front panel for 6 U configuration (various case sizes)
Edition 5/6.2000
4/4
12007
Mechanical
Accessory Products
Mounting Supports
Mounting Supports
for Chassis-, DIN-Rail- and PCB Mounting
Description
Special mounting supports have been designed for the in-
tegration of power supplies into switch boards, control pan-
els, printed circuit boards, etc. using adapters for Chassis-,
DIN-Rail or PCB mounting.
The 19 inch cassette type DC-DC and AC-DC converters
can also be chassis mounted with frontal access by means
of a special
Chassis Mounting Plate,
attached to the con-
verters.
The
Universal Mounting Bracket
also fits to most of these
cassette type converters, allowing for either vertical chas-
sis- or DIN-Rail mounting.
A
Bracket Kit,
consisting of a PCB with screw terminal con-
nectors and a bracket suitable for either Chassis- or DIN-
Rail mounting, is available either for PCB mountable PSR
and PSA Switching Regulators with option "Y" pins or for
small DC-DC converters 1...15 Watt.
For isolation of the PCB-mountable converters from a dou-
ble sided PCB, the use of
Isolation Pads
is recommended,
as described below.
A
Flexible H11 PCB
allows for connection of casette type
converters with H11 connector mounted on a printed circuit
board to this board.
Note:
All dimensions are in mm, with tolerances of
±0.2
mm
unless otherwise specified.
Table of Contents
Page
Page
Isolation Pads for PCB Mounting ................................... 11
PCB-Tags for PCB Mounting .......................................... 11
Flexible H11 PCB ........................................................... 11
Description ....................................................................... 1
Chassis Mounting Plates .................................................. 2
DIN- and Chassis Mounting Brackets .............................. 4
Universal Mounting Bracket ............................................. 9
Edition 5/6.2000
1/11