Instruction Sheet
Extraction Tools 305183,
305183- 4, - 6, - 7, - 8, and - 13
PROPER USE GUIDELINES
408-- 1216
03 MAY 11 Rev D
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-- use, production operations is available.
Plastic
and Steel
Tool
Sleeve
Handle
Aluminum
and Steel
Tool
Push Rod Button
with all other components made of steel. The second
style illustrated in Figure 1 has an aluminum push rod
button with all other components made of steel. The
part number determines the style of the tool.
3. EXTRACTION PROCEDURE
Refer to Figure 1, and select the appropriate
extraction tool according to the contact type and
contact size, to be removed. Proceed as follows:
1. For smaller wire, use Insertion Tool 91002--1 to
“unseat” the contact retention spring from the
housing contact cavity retention ledge by exerting
a small amount of force on the back of the contact.
For larger wire with sufficient column strength,
push on the contact wire.
2. Align the sleeve of the tool with the contact to
be removed. See Figure 2.
3. Holding the tool handle, insert the sleeve
straight into the contact cavity until it bottoms. To
determine if the extraction tool is fully seated on
the housing retention ledge; thereby ensuring that
the retention tines are fully retracted, a mark can
be placed on the tool sleeve when it comes to rest
on the retention ledge of an empty housing contact
cavity. Allow the push rod button to “back out” of
the handle as shown in Figure 3.
Pin Contact
(Ref)
EXTRACTION
TOOL
305183--0
305183--4
305183--6
305183--7
305183--8
305183 8
1--305183--3--0
D
D
D
CONTACT
TYPE
II, III, III(+), VI, X, and
Subminiature Coaxial
I
I
I
I
Miniature Coaxial
I
Figure 1
SIZE
All Sizes
14
10
8
12
20
10
D
Plastic and Steel — All Others: Aluminum and Steel
1. INTRODUCTION
The extraction tools listed in Figure 1 are designed to
remove pin and socket contacts from Multimate
connectors. Read these instructions thoroughly
before starting.
NOTE
Dimensions on this instruction sheet are in
millimeters [with inch equivalents in brackets].
Illustrations are for identification only and are not
drawn to scale.
Sleeve
Figure 2
i
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
Rotate Handle
2. DESCRIPTION
Each tool features a handle and sleeve to release the
contact locking lance, and a push rod button to eject
the contact.
There are two styles of tools. The first style illustrated
in Figure 1 has a plastic handle and push rod button
E2011
Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
Depress
Push Rod
Button
Sleeve Bottomed
in Cavity
Figure 3
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.te.com
1
of 2
LOC B
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
408- 1216
4. Rotate the tool handle to ensure contact locking
lance has released.
5. Keep the tool sleeve firmly bottomed in the
contact cavity, and depress the push rod button.
The contact will eject as the button is depressed.
NOTE
If the contact becomes lodged in the contact
cavity and excessive force must be used to
extract the contact, verify that all of the contact
retention tines are still attached to the contact
after removal and have not been embedded in
the contact cavity.
Store the tool in a clean, dry place. Clean the tool with
a soft, lint--free cloth.
5. REPLACEMENT AND REPAIR
The tool is not repairable and should be replaced
when worn or damaged.
Order tools through your representative, or call
1--800--526--5142, or send a facsimile of your
purchase order to 717--986--7605, or write to:
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
i
6. Remove the tool from the contact cavity.
4. MAINTENANCE AND INSPECTION
To ensure proper operation, it is recommended that
the tool be inspected immediately on arrival and at
regularly scheduled intervals.
6. REVISION SUMMARY
Revisions to this instruction sheet include:
S
Changed company logo
Plastic and Steel
Tool
A
B
C
D
E
Aluminum and Steel
Tool
D
A
B
C
E
EXTRACTION
TOOL
305183--0
305183--4
305183--6
305183--7
305183--8
1--305183--3--0
DIMENSION
A
2.92 [.115]
4.11 [.162]
5.77 [.227]
6.50 [.256]
5.18 [.204]
5.77 [.227]
B
3.28 [.129]
4.55 [.179]
6.38 [.251]
7.21 [.284]
5.69 [.224]
6.17 [.243]
Figure 4
C
30.73 [1.21]
25.65 [1.01]
25.65 [1.01]
25.65 [1.01]
29.21 [1.15]
25.65 [1.01]
D
81.28 [3.20]{
71.88 [2.83]
71.88 [2.83]
71.88 [2.83]
79.76 [3.14]
71.88 [2.83]
E
115.06 [4.53]
104.90 [4.13]
104.90 [4.13]
104.90 [4.13]
112.01 [4.41]
104.90 [4.13]
{This
dimension was 76.2 [3.00] prior to tool Rev R.
2
of 2
Rev
D
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