Amphenol
MIL-DTL-26500, Pyle
TABLE OF CONTENTS
®
MIL-DTL-26500, Pyle
®
Connectors
•
Product Introduction and Options
. . . . . . . . . . . . . . . . . . . .396
•
Class Descriptions, Features, Specifications
. . . . . . . . . . . . .
397, 398
•
Insert Arrangements, Alternate Keying
. . . . . . . . . . . . . . .
399, 400
MIL-DTL-26500 Aluminum/Stainless Steel Shell Styles:
•
Threaded Coupling & Bayonet Coupling Quick Reference Charts
. . .
•
Ratchet Lock Coupling Quick Reference Charts
. . . . . . . . . .
• How to Order, Threaded/Bayonet, Military & Commercial . . . . . . .
•
Square Flange Mounted Receptacle, Threaded MS24264, Pyle ZZY
. .
•
Single Hole (D-hole) Mounted Receptacle,Threaded MS24265, Pyle ZZY
•
Straight Plug, Threaded MS24266, Pyle ZZY.
. . . . . . . . . . .
•
Square Flange Mounted Receptacle Bayonet, MS24264, Pyle ZZW
. .
•
Single Hole (D-hole) Mounted Receptacle, Bayonet MS24265, Pyle ZZW
•
Straight Plug, Bayonet MS24266, Pyle ZZW
. . . . . . . . . . . .
• Ratchet Lock Plug/ Non-Decoupling Plug, Pyle ZZY . . . . . . . . .
• Ratchet Lock Plug/ Non-Decoupling Plug, Mating Flange
Mounted Receptacle Pyle ZZY
. . . . . . . . . . . . . . . . .
.
.
.
.
.
.
.
.
.
.
. . .401
. . .402
403, 404
. . .405
. . .406
. . .407
. . .408
. . .409
. . .410
. . .411
. . . .412
MIL-DTL-26500 Firewall Class K Stainless Steel Shell Styles:
•
Threaded Coupling & Bayonet Coupling Quick Reference Charts
. . . . . . .413
• How to Order Firewall Class K . . . . . . . . . . . . . . . . . . . . .414
• How to Order Firewall Class K, Boeing Specifications . . . . . . . . . . . .415
• Square Flange Mounted Receptacle, Firewall MS27613K, Pyle FPK Threaded
MS27613K, Pyle
®
FYL Bayonet
. . . . . . . . . . . . . . . . . . . . .416
• Single Hole (D-hole) Mounted Receptacle Firewall MS27614K, Pyle FPK Threaded
MS27614K , Pyle FYL, Bayonet
. . . . . . . . . . . . . . . . . . . . .417
• Straight Plug, Firewall MS27615K, Pyle FPK Threaded
MS27615K, Pyle FYL, Bayonet
Ratchet Lock Plug, Firewall MS27615K, Pyle FPK Threaded . . . . . . . . .418
MIL-DTL-26500, 48 Series Interconnect Products:
• Receptacle Short Skirt and Commerical Design with PC Tail Contacts . . . . .419
•
Wire Splice Connectors
. . . . . . . . . . . . . . . . . . . . . . . .420
MIL-DTL-26500 Hermetic Receptacle Shell Styles:
• Pyle ZZL/ZZB Hermetic Receptacles (three styles) Threaded or Bayonet . . . .421
Contacts & Accessories
•
Shielded Coaxial Contacts, Contact Terminating Tools, Assembly Instructions,
Cable Supports, Dummy Receptacles, Protection Caps
. . . . . . . . .
422-424
• Assembly Instructions/Accessories . . . . . . . . . . . . . . . . .
425-431
New/Featured
MIL-DTL-26500, Pyle
®
Typical Markets:
•
•
•
•
Military & Commercial Aviation
High Temperature Applications
Meets Boeing Specifications
Missiles & Ordnance
Amphenol
Aerospace
395
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
MIL-DTL-26500, Pyle
®
Connectors
Product Introduction and Options
High quality and dependability are the earned reputations of the Amphenol/Pyle Series of connectors designed to meet the
specification requirements of MIL-DTL-26500. Serving such diverse fields as avionics, missile systems, aircraft
general-purpose applications, aircraft engines and firewalls.
Amphenol /Pyle MIL-DTL-26500 Connectors are medium sized connectors with a rugged design, lightweight construction and
continuously dependable performance. This product family provides the following design features and options:
Aluminum Connectors - Military Classes R and G; Proprietary (ZZY, ZZW)
•
•
•
•
General purpose, environmentally resistant
Threaded or bayonet coupling
Square flange or single hole receptacles, and straight plug shell styles
Black anodize non-conductive finish for class R and a conductive finish in
class G that provides a minimum
resistance path through the shell for grounding purposes
Coupling nuts are hard coat treated for added protection against wear
Rear accessory threads accommodate standard MS27291 series
cable supports or related accessory hardware
A
ccessories
A
quacon
H
erm/Seal
PCB
•
•
HIgH
SPEED
Fiber
Optics
Connectors
Stainless Steel Connectors - Military Class E; Proprietary (ZZY, ZZW)
•
•
•
•
•
•
Machined from 300-series stainless steel providing
superior strength and wear characteristics
Threaded or bayonet coupling
Shells experience a less than 10% loss in yield strength
at elevated temperatures, 204°C (399°F)
Shell hardware resists corrosion for the life of the connector
without the need of additional finishes
Same shell styles offered as in aluminum
Variety of stainless steel accessories are available
Contacts
Cables
EMI Filter
Transient
Firewall Connectors – Military Class K; Proprietary (FPK, FYL)
•
•
•
•
•
•
Meets the fireproof requirements of MIL-DTL-5015, Class K
Threaded or bayonet coupling
FPL - threaded coupling; same as FPK; used on Lockheed Aircraft
FP5K - threaded coupling; same as FPK; qualified for General Electric
Non-magnetic stainless steel shells designed for superior strength and
elevated temperatures up to 460°F for extended periods
Same shell styles as stainless steel and aluminum versions
83723 III
Matrix|Pyle
Matrix 2
26482
26500
48 Series Receptacle Short Skirt -
Amphenol special application connector
•
•
•
Low profile design for restricted installation requirements
Wire Splice Connector
Space saving, single contact, wire splice module
Pyle
Crimp Rear
Release
Matrix
5015
Hermetic Connectors - Military Class H; Proprietary (ZZL, ZZB)
•
•
•
See page 421 for brief description
See page 421 for hermetic insert availability
Consult Amphenol Aerospace for availability and ordering information.
22992
Class L
Contacts and Accessories for MIL-DTL-26500 connectors
•
•
•
•
SAE AS39029 qualified contacts and special application contacts including thermocouple,
printed circuit board and shielded/coaxial types
Boeing specification contacts
Aluminum and stainless steel cable supports; aluminum dummy receptacles
Contact crimping/ installation/removal tools for Amphenol 48 series and
Pyle-National MIL-DTL-26500 series
Back-
Shells
Options
Others
Commercial Design with PC Tail Contacts
•
•
•
•
Single piece insert construction
PC Tail Contacts
Special shell geometries
For high volume cost sensitive applications
396
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-26500, Pyle
®
Connectors
Features and Class Descriptions
Amphenol
®
/Pyle MIL-DTL-26500 Connectors are qualified to Military
Specification MIL-DTL-26500, as well as numerous high performance
customer specifications. These connectors are available in aluminum or
stainless steel shells, with bayonet or threaded coupling, and are
qualified to meet the specifications of the following
MIL-DTL-26500 classes:
MIL-DTL-26500
Classes
Class R:
(Environmental
Resistant)
Class G
Class E
Class K Firewall
Class H Hermetic
Amphenol/
Pyle Series
Classes
A
M
R
FPK/FYL
HC
Hardware
Description
Aluminum Alloy
Aluminum Alloy
Stainless Steel
Stainless Steel
CRS/Stainless
Steel
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
A
ccessories
A
quacon
H
erm/Seal
PCB
Finish
Black
Anodize
Chromium
Passivated
Passivated
Various
HIgH
SPEED
Fiber
Optics
Contacts
Cables
Connectors
Crimp Contacts
Rear-insertable, front-releasable, crimp style contacts are machined
from a copper alloy material, plated gold over nickel, and are qualified
to specification SAE AS39029.
Contacts are crimp terminated outside the connector assembly and
inserted into the appropriate cavity by means of a hand tool. Socket
contacts utilize a multi-tined construction and feature a “C” spring
which grips the tines, and ensures consistent and repetitive insertion/
withdrawal forces. Contact tines are protected by a
stainless steel shroud.
An optional pencil-clip thermocouple socket design is also offered.
See page 422 for more information on thermocouple contacts.
In addition, a dynamic “O” ring seal engages the front of the plug shell
when connectors are mated and offers yet another barrier to moisture
and containments.
EMI Filter
Transient
Matrix 2
Matrix|Pyle
26482
83723 III
Alternate Keying
All MIL-DTL-26500 Series Connector shells can be furnished with
normal or any of five alternate key positions. (See page 400). Each plug
shell has a master key and four alternate keys. The position of the
alternate keys in relation to the fixed master key determines the key
identification. Inserts are bonded to the shell in relation to the master
key, thus allowing positive protection against mis-mating when differing
circuits exist side by side.
Fluid/Temperature Resistance
The fluorosilicone compound elastomer, developed by Pyle-National,
exceeds all specification requirements and provides excellent resistance
to tear, compression set, fluids, and high temperatures.
Amphenol/Pyle’s fluorosilicone compound offered in Class R, G, E and
K is capable of reliability resisting:
- MIL-H-5606 hydraulic fluid
- MIL-L-9236 lubricating oil
- MIL-L-7808 and MIL-L-23699 lubricating oils
- MIL-J-5624 (JP-5) jet fuel
- Glycol
- Alkaline cleaning solutions of pH 10 or higher.
Test methods are as defined in MIL-DTL-26500 specification. Alternate
compounds have been developed by Pyle-National to solve unique
user requirements not addressed by the specifications.
Connectors have the capability of resisting high ambient temperatures
up to 200°C (392°F) for long periods of time, thus contributing to an
extended connector life. Connectors will withstand a combined ambient
and internal temperature due to thermal rise of current carrying
capacity of 238°C (469°F).
Amphenol
®
/Pyle
®
Firewall, Class K, connectors have the inherent ability
to resist high temperatures up to 460°F (total temperature) for extended
periods of time and can resist short time exposures (20 minutes) to
prevent passage of a direct 2000°F flame.
26500
Pyle
Connector Sealing
The insert design utilizes a combination of resilient and rigid insulators
to offer a connector with total sealing capabilities. Bonded interfaces
between the resilient and rigid dielectric components eliminate air voids
and thus protect the connector from potential degradation due to
moisture and altitude conditions.
In Firewall Class K connectors, the resilient insert forms the primary
contact seal and is bonded to a molded ceramic rigid insert. The insert
assembly is physically bonded and mechanically retained to the inside
surface of the stainless steel shell, providing a void-less, mono-block
configuration impervious to adverse environments.
A pressure seal at the connector interface is accomplished through the
aid of a coupling device which compresses the front resilient insulations
and thus offers a seal around each contact which prevents the passage
of air or moisture through the contact cavity.
Back resilient insulators are designed with a triple sealing grip at each
wire hole to offer positive sealing and prevent wicking of moisture
through the connector without the use of external clamping rings
or adapters.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Crimp Rear
Release
Matrix
Class L
397
5015
22992
Back-
Shells
Options
Others
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
TEST REQUIREMENTS
Air Leakage (Classes E, G, R & K)
Altitude Immersion
(Classes E, G, R & K)
Contact Retention
(Classes E, G, R & K)
Collet Retention
MIL-DTL-26500, Pyle
®
Specifications
MILITARY SPECIFICATIONS
1 cu. inch per hr. max. -55°C (-67°F)
Sea level 1 inch of mercury, 3 cycles
(IR 5000 megohms hi-pot 1500 volts-submerged)
Size 20 contact 20 lbs. min.
Size 16 contact 25 lbs. min.
Size 12 contact 30 lbs. min.
No requirement
PYLE CONNECTOR CAPABILITIES
Comply
Comply
Exceeds specifications
A
ccessories
A
quacon
H
erm/Seal
PCB
Without damage to the collet or its
Size 20 – means:lbs. min.
75
retention
Size 16 –
140 lbs. min
Size 12 –
160 lbs. min.
Comply
Comply
HIgH
SPEED
Fiber
Optics
Connectors
Contact Insertion Force
(Classes E, G, R & K)
Coupling Forces
All size contacts 10 lbs. max.
Torque required to couple and uncouple mating plugs
and receptacles is not to exceed the values listed:
Shell size Torque inch lbs.
8 10 12 14 16 18 20 22
24
9 10 14 17 23 26 31 38
46
20 hrs. immersion in MIL-H-5606 hydraulic fluid and MIL-L-9236
lubrication oil. Must meet hi-pot.
Contacts
Cables
Fluid Resistance
(Classes E, G, R & K)
EMI Filter
Transient
20 hrs. min., fully functional physically
and electrically after immersion. No
deterioration of resilient material.
Comply
Exceed with ample margin of safety.
Exceeds specifications.
Exceeds specifications.
Comply
Comply
Comply
Comply
Comply
Meet MIL-E-5272 condition “B”
Comply
Comply
Ground Resistance (Class G)
High Potential
(Classes E, G, R & K)
Insert Retention (Classes E, G, R & K)
Insulation Resistance
(Classes E, G, R & K)
Low Temperature
(Classes E, G, R & K)
Magnetic Permeability
(Classes E, G, R & K)
Moisture Resistance
(Classes E, G, R & K)
Ozone Exposure (Classes E, G, R & K)
.250 ohms backshell of plug to rear of receptacle flange.
1500 VRMS mated & unmated at sea level
1000 VRMS mated to 110,000 ft. altitude
75 psi. from either direction for 5 seconds.
21°C (70°F), 5000 megohms between adjacent contacts and any
contact and shell.
-55°C (-67°F)
2 mu. maximum
1000 megohms min. per MIL-STD. 202 method 106
0.10 to .015% ozone exposure
50 G’s, 3 axis, per MIL-STD-202, method 213, test condition C,
wired to monitor 1 microsecond discontinuity.
No requirement.
Connector fully functional for 1000 hours at 200°C (392°F)
ambient internal temperature 238°C (460°F)
Cycled five times from -55°C to 260°C, held for 30 minutes at each
temperature and transferred to the other in 2 minutes or less, with
no evidence of damage.
MIL-Std. 202 method 204 condition “D” at R. T.,
-55°C (-67°F) and +200°C (+392°F).
Performance requirements of Paragraph 4.5.18
Fireproof (Class K of MIL-DTL-5015D)
83723 III
26500
Pyle
Matrix|Pyle
Matrix 2
26482
Crimp Rear
Release
Matrix
5015
Physical Shock
(Classes E, G, R & K)
Sand & Dust Exposure
(Classes E, G, R & K)
Temperature Life
(Classes E, G, R & K)
Thermal Shock (Mated)
(Classes E, G, R & K)
Vibration
(Classes E, G, R & K)
Flame Resistance (Class K)
Back-
Shells
22992
Class L
Comply - monitored for a max. of 1
microsecond discontinuity.
Exceeds specifications
Options
Others
398
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-26500, Pyle
®
Insert Arrangements
F
ront Face of Pin Insert or Rear Face of Socket Insert Illustrated
Contact cavities are identified with a spiral guide line
indicating cavity sequence. The first and last cavities are
numbered and every tenth cavity is bracketed.
Symmetrical about center line.
1
1
2
1
12
1
3
2
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
A
ccessories
A
quacon
H
erm/Seal
PCB
1
2
3
2
1
1
2
5
2
3
4
1
1
Insert Arrangement
Service Rating
Number of Contacts
Contact Size
08-02
I
2
20
08-03
H
I
3
20
10-02**
I
2
20
10-05
H
I
5
20
10-20
H
I
2
16
12-03
KH
I
3
16
12-12
H
I
12
20
2
16
14-03
I
1
12
Shielded
Coaxial
14-04
K
I
4
12
HIgH
SPEED
Fiber
Optics
Contacts
Cables
Connectors
8
7
15
1
12
1
1
1
24
10
1
1
11
14
EMI Filter
Transient
1
Matrix 2
26482
Insert Arrangement
Service Rating
Number of Contacts
Contact Size
14-07
KH
I
7
16
14-12
I
9
20
3
16
14-15
KH
I
15
20
16-10
KH
I
10
16
16-24
KH
I
24
20
18-08
KH
I
8
12
10
16
18-11
1
1
12
Shielded
Coaxial
18-14
KH
I
14
16
83723 III
5015
Matrix|Pyle
Pyle
Crimp Rear
Release
Matrix
26500
31
1
16
25
1
1
28
39
1
1
41
1
22992
Class L
Insert Arrangement
Service Rating
Number of Contacts
Contact Size
18-31
KH
I
31
20
20-16
I
16
16
20-25
I
19
20
6
12
20-28**
I
24
20
4
12
37
20
20-39
I
2
16
20-41
I
41
20
Back-
Shells
Options
Others
†
Designates Non-MS Configurations.
K
designates Firewall Class K inserts.
H
designates Hermetic inserts.
CONTACT LEGEND
20
16
12
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
399
51mcu
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