NUMBER
TYPE
GS-12-604
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
1 of 12
E
DATE
HIGH POWER CARD EDGE (HPCE ) CONNECTOR
®
AUTHORIZED BY
Eric Jiang
CLASSIFICATION
July 30, 2013
UNRESTRICTED
1.0
OBJECTIVE
This specification defines the performance, test, quality and reliability requirements of the HPCE connector system
which includes the Vertical, Right Angle and Straddle Mount configurations.
2.0
SCOPE
This specification is applicable to the termination characteristics of the HPCE Connector System which provides a
separable interface for power to Edge card applications.
3.0
GENERAL
This document is composed of the following sections:
Paragraph
1.0
2.0
3.0
4.0
Title
OBJECTIVE
SCOPE
GENERAL
APPLICABLE DOCUMENTS
4.1
FCI Specification
4.2
Others Standards and Specification
4.3
FCI Lab Reports – Supporting Data
4.4
UL/CSA/TUV Certification
REQUIREMENTS
5.1
Current Ratings
5.2
Materials
5.3
Qualification
5.4
Design and construction
5.5
Visual
ELECTRICAL CHARACTERISTICS
6.1
Signal Pin LLCR
6.2
Power Pin LLCR
6.3
Insulation Resistance
6.4
Dielectric Withstanding Voltage
6.5
Current Rating:
MECHANICAL CHARACTERISTICS
7.1
Mating/Un-mating Force
7.2
Contact Retention
7.3
Reseating
7.4
Compliant Pin Insertion Force
7.5
Compliant Pin / Retention Force
7.6
PCB Hole Deformation Radius
7.7
PCB Hole Wall Damage
Page
1
1
1
3
5.0
3
6.0
4
7.0
6
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :E
STATUS:Released
Printed: Aug 19, 2013
NUMBER
TYPE
GS-12-604
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
2 of 12
E
DATE
HIGH POWER CARD EDGE (HPCE ) CONNECTOR
®
AUTHORIZED BY
Eric Jiang
CLASSIFICATION
July 30, 2013
UNRESTRICTED
8.0
ENVIRONMENTAL CONDITIONS
8.1
Thermal Shock
8.2
Cyclical Humidity and Temperature
8.3
High Temperature Life
8.4
High Temperature Life (Preconditioning)
8.5
Industrial Mixed Flowing Gas
8.6
Random Vibration
8.7
Mechanical Shock
8.8
Durability
8.9
Durability (preconditioning)
8.10
Solderability
8.11
Thermal Disturbance
8.12
Dust Contamination
QUALITY ASSURANCE PROVISIONS
9.1
Equipment Calibration
9.2
Inspection Conditions
9.3
Sample Quality and Description
9.4
Acceptance
9.5
Qualification Testing
9.6
Re-qualification Testing
TABLE 1: QUALIFICATION TEST MATRIX
REVISION RECORD
7
9.0
9
10.0
11.0
11
12
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :E
STATUS:Released
Printed: Aug 19, 2013
NUMBER
TYPE
GS-12-604
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
3 of 12
E
DATE
HIGH POWER CARD EDGE (HPCE ) CONNECTOR
®
AUTHORIZED BY
Eric Jiang
CLASSIFICATION
July 30, 2013
UNRESTRICTED
4.0
APPLICABLE DOCUMENTS
4.1 FCI Specifications:
Applicable FCI product drawings
GS-20-128: Application Specification, HPCE Connector System.
4.2 Other Standards and Specifications
•
•
•
•
UL94-V0: Tests for Flammability of Plastic Materials in Devices and Appliances
EIA 364: Electrical connector/Socket test procedures include environmental classification.
EIA 364-1000: Environmental test methodology for assessing the performance of electrical
connectors and sockets used in business office applications.
GR-1217-CORE: Telcordia Specification “Generic Requirements for Separable Electrical
Connectors”
4.3 FCI Lab Reports - Supporting Data
GS-29-604 (Customer Test Report)
4.4 UL/CSA Certifications
•
UL/CSA File # E66906 -Volume 1 - Section 124
•
TUV certification # B 11 05 34414 012
5.0
REQUIREMENTS
5.1 Current Rating
o
o
Operating temperature: -55 C ~ +105 C
Maximum operating voltage: (Ref. GS-20-128 Table 3)
Following are the current rating values for the HPCE connector system:
Number Power
Pins (Fully
Energized)
24
40
56
0
1.6 mm thick
Ambient
Yes
30
Typical Current
Rating (Single
Power Pin/ Amps)
11.0
10.0
9.0
N/A
2.3
7.0
5 Oz, 2Layers. Only one
Signal contact energized
Configuration
24P
40P
56P-12S
56P-12S
Edge Card
Air Temp.
(Starting / Cº)
Still Air (No
Forced Air)
T-Rise
(max. / Cº)
Signal Contact
Remark
N/A
5 Oz. - 2 External Layers
test board
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :E
STATUS:Released
Printed: Aug 19, 2013
NUMBER
TYPE
GS-12-604
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
4 of 12
E
DATE
HIGH POWER CARD EDGE (HPCE ) CONNECTOR
®
AUTHORIZED BY
Eric Jiang
CLASSIFICATION
July 30, 2013
UNRESTRICTED
5.2
Materials
The material for each component shall be as specified herein or equivalent.
Power Receptacle Contacts: Copper alloy
Signal Receptacle contacts: Copper alloy
Housings: High temperature thermoplastic, UL 94V-0 compliant
Finish:
•
Contact Area (Power & Signal):
GXT Plating, qualified to meet the requirements of this specification
•
Tails (Power & Signal):
Sn Tin plated over Nickel (Standard)
Or SnPb Tin-lead plated over Nickel (special)
5.3
Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
5.4 Design and Construction
Connectors shall be of the design, construction and physical dimensions specified on the applicable
product drawings.
5.5 Visual
Visual examinations shall be performed using 10X magnification. Parts should be free from blistering,
cracks, discoloration, etc.
6.0
ELECTRICAL CHARACTERISTICS
6.1 Signal Pin LLCR
•
•
Test condition: per EIA 364-23.
Requirement: the contact resistance shall not exceed 25m
changes after test
per pin, initially; and less than 10m
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :E
STATUS:Released
Printed: Aug 19, 2013
NUMBER
TYPE
GS-12-604
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
5 of 12
E
DATE
HIGH POWER CARD EDGE (HPCE ) CONNECTOR
®
AUTHORIZED BY
Eric Jiang
CLASSIFICATION
July 30, 2013
UNRESTRICTED
6.2 Power contacts tested at specified Current (34A DC /Quad Contact):
The contact resistance at a specified current shall not exceed 0.6 mΩ (milliohms) initially or after mating
cycles and environmental exposure when measured in accordance with EIA 364-06.
6.3. Insulation Resistance:
•
•
Test condition: per EIA 364-21. Apply with a test voltage 500 VDC between the closest adjacent
contacts.
Requirement: the insulation resistance shall be exceed 5,000M (mega ohms) minimum for
power contact and 500M minimum for signal contact.
6.4. Dielectric Withstanding Voltage:
•
•
Test condition: per EIA 364-20. Apply with test voltage 1800 VDC for power contact and 500 VDC
for signal contact.
Requirement: there shall be no evidence of arc-over, insulation breakdown, or excessive leakage
current (>1 mA).
6.5 Current Rating:
•
Test condition: Energize the series of the power contacts of both upper and lower row, including
signal contacts.
a) Ambient conditions: still air at Lab ambient
b) Reference: EIA 364-70 specification
c) Copper trace weight: 2 external layers copper trace and 5 oz. test boards
d) Feed wire size: (Ref. EIA 364-70 specification)
o
e) Maximum 30 C temperature rise
Requirement:
Develop temperature rise versus current curves for 56 total Power pin on upper and lower line and
12 Signal pin. Increase current level to 9A for each power pin and 1.5A for each signal pin until all
o
contacts have exceeded 30 C temperature rise. The current rating is to be determined by the
o
current level at which the first contact exceeds 30 C temperature rise.
•
Copyright FCI.
Form E-3701 – Revision C
GS-01-029
PDS: Rev :E
STATUS:Released
Printed: Aug 19, 2013
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