NUMBER
TYPE
GS-12-625
TITLE
Product Specification
PAGE
REVISION
1 of 8
Terminal block- Plug and Socket, Fixed Plug
AUTHORIZED BY
DATE
D
Jason Hsu
CLASSIFICATION
Nov. 11
th
, 2009
Unrestricted
1.0
SCOPE
This specification covers performance, test, and quality requirement for terminal block pluggable plug,
socket and fixed plug. Centerline spacing are 3.50, 3.81, 5.00, 5.08, and 7.62mm.
2.0
APPLICABLE DOCUMENTS
2.1
Drawing
FCI series
name
01-350
01-350
02-350
02-350
06-350
06-350
06-350
06-350
01-381
01-381
02-381
02-381
06-381
06-381
06-381
06-381
01-500
01-500
02-500
02-500
06-500
06-500
06-500
06-500
01-508
01-508
02-508
06-508
06-508
Drawing
number
20020004
20020000
20020009
20020008
20020107
20020108
20020111
20020110
20020004
20020000
20020009
20020008
20020107
20020108
20020111
20020110
20020006
20020003
20020009
20020008
20020107
20020108
20020110
20020111
20020003
20020006
20020009
20020108
20020111
Pitch
Type
FCI part number
20020004-CxxxxxxLF
20020000-CxxxxxxLF
20020009-CxxxxxxLF
20020008-CxxxxxxLF
20020107-CxxxxxxLF
20020108-CxxxxxxLF
20020111-CxxxxxxLF
20020110-CxxxxxxLF
20020004-DxxxxxxLF
20020000-DxxxxxxLF
20020009-DxxxxxxLF
20020008-DxxxxxxLF
20020107-DxxxxxxLF
20020108-DxxxxxxLF
20020111-DxxxxxxLF
20020110-DxxxxxxLF
20020006-GxxxxxxLF
20020003-GxxxxxxLF
20020009-GxxxxxxLF
20020008-GxxxxxxLF
20020107-GxxxxxxLF
20020108-GxxxxxxLF
20020110-GxxxxxxLF
20020111-GxxxxxxLF
20020003-HxxxxxxLF
20020006-HxxxxxxLF
20020009-HxxxxxxLF
20020108-HxxxxxxLF
20020111-HxxxxxxLF
Poles
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
02~24p
Plug
3.50mm
Socket
Plug
3.81mm
Socket
Plug
5.00mm
Socket
5.08mm
Plug
PDS:
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on
Printed: Mar 05,
way or
Rev :E
STATUS:Released
2012
the document may be used in any
disclosed to others without the written consent of FCI.
Copyright
Form E-3005
Rev F
FCI.
GS-01-001
NUMBER
TYPE
GS-12-625
TITLE
Product Specification
PAGE
REVISION
2 of 8
Terminal block- Plug and Socket, Fixed Plug
AUTHORIZED BY
DATE
D
Jason Hsu
CLASSIFICATION
Nov. 11
th
, 2009
Unrestricted
Socket
Plug
02-508
06-508
06-508
04-762
04-762
07-762
07-762
20020008
20020107
20020110
20020516
20020517
20020618
20020619
20020620
20020621
20020622
20020327
20020327
20020316
20020316
20020336
20020705
20020008-HxxxxxxLF
20020107-HxxxxxxLF
20020110-HxxxxxxLF
20020516-MxxxxxxLF
20020517-MxxxxxxLF
20020618-MxxxxxxLF
20020619-MxxxxxxLF
20020620-MxxxxxxLF
20020621-MxxxxxxLF
20020622-MxxxxxxLF
20020327-CxxxxxxLF
20020327-DxxxxxxLF
20020316-GxxxxxxLF
20020316-HxxxxxxLF
20020336-HxxxxxxLF
20020705-MxxxxxxLF
02~24p
02~24p
02~24p
02~16p
02~16p
02~16p
02~16p
02~16p
02~16p
02~16p
02~24p
02~24p
02~24p
02~24p
04~05p
02~03p
7.62mm
Socket
07-762
07-762
07-762
3.50mm
3.81mm
5.00mm
5.08mm
7.62mm
Fixed
Plug
26-350
26-381
21-500
21-508
21-508
12-762
2.2
Other Standard and Specification
4.2.1
IEC 60998-1:
Connecting Devices for Low Voltage Circuits for Household and Similar
Purposes. Part 1: General Requirements.
4.2.2
IEC 60998-2-1: Connecting Devices for Low Voltage Circuits for Household and Similar
Purposes. Part 2-1: Particular Requirements for Connecting Device as
Separate Entities with Screw-type Clamping Units.
UL 1059: Terminal Blocks
EIA-364:
Electrical Connector/Socket Test Procedure Including Environmental Classifications
4.2.3
4.2.4
2.3
FCI SPECIFICATIONS
4.3.1
4.3.2
GES-03-601
GS-14 -1394
Current Rating
Package Specification
PDS:
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on
Printed: Mar 05,
way or
Rev :E
STATUS:Released
2012
the document may be used in any
disclosed to others without the written consent of FCI.
Copyright
Form E-3005
Rev F
FCI.
GS-01-001
NUMBER
TYPE
GS-12-625
TITLE
Product Specification
PAGE
REVISION
3 of 8
Terminal block- Plug and Socket, Fixed Plug
AUTHORIZED BY
DATE
D
Jason Hsu
CLASSIFICATION
Nov. 11
th
, 2009
Unrestricted
3.0
REQUIREMENTS
3.1
Design and Construction
Connectors shall be of the design, construction and physical dimensions specified on the
applicable product drawings and shall consider the requirements mentioned on IEC 998-2-1
paragraph 10, relevant to clamping units.
3.2
Materials, Dimensions, Plating and Markings
All of these items are described on the individual drawings.
3.3
Ratings
Voltage rating, current rating, operation temperature and rated screw torque are described on the
individual drawings.
3.4
Performance and Test Description
Product is designed to meet the electrical, mechanical and environment performance
requirement list in section 3.5.
Unless otherwise specified, all tests shall be performed at ambient environmental conditions per
IEC 160.
3.5
Test Requirements and Procedures Summary
3.5.1
ELECTRICAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
3.5.1.1
Visual, dimensional and functional
Product
Examination
3.5.1.2
Mated connectors, apply a maximum voltage of 0.2 V
Low Level Contact
between wire pole and terminated terminal.
Resistance
3.5.1.3
IEC 60998-1, paragraph 13e 13.3.
Insulation
Initial 1000Volts DC, or 500Volts DC after environment test
resistance
applied between two adjacent contact with measurements
made 1 minute after the application of the voltage.
3.5.1.4
Dielectric
Withstanding
Voltage
IEC 60998-1, paragraph 13e 13.4.
Apply 1.6K VAC, Test between adjacent contacts of
connector assemblies.
REQUIREMENT
Meet requirements of
product drawing.
20 milliohms maximum.
1) 5000
MΩ
Min. initial.
2) 5
MΩ
minimum after
environment test.
No breakdown;
Current leakage<5 mA
PDS:
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on
Printed: Mar 05,
way or
Rev :E
STATUS:Released
2012
the document may be used in any
disclosed to others without the written consent of FCI.
Copyright
Form E-3005
Rev F
FCI.
GS-01-001
NUMBER
TYPE
GS-12-625
TITLE
Product Specification
PAGE
REVISION
4 of 8
Terminal block- Plug and Socket, Fixed Plug
AUTHORIZED BY
DATE
D
Jason Hsu
CLASSIFICATION
Nov. 11
th
, 2009
Unrestricted
3.5.1.5
Temperature rise
VS current
UL 1059
Measurements are made when the specimen had reached
thermal equilibrium at the rated current specified on
individual drawing.
+30
℃
Maximum
3.5.2
MECHANICAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
3.5.2.1
Mate connector and measure the force
Mating force
required.
3.5.2.2
Unmating force
3.5.2.3
Durability
(mate/unmate)
3.5.2.4
Wire Pull Strength
Unmate connector and measure the force
required.
After durability cycles, low level contact
resistance shall be less than 20millionohm.
IEC 60998-2-1 paragraph 10.105,
Subject connector to a pull force for 1 minute
in the axis of tapping connector.
Connector shall not slip out of the connecting
device.
UL1059
Apply the rated torque (refer to drawings) for
wire attachment.
Force required to unload pin from the housing
in the direction of plug entry.
Soldering time 5 second. (flux is applied)
Soldering temperature: 250±10℃
REQUIREMENT
5.5N Maximum.
(Per mating pole.)
1.0N Minimum.
(Per unmating pole.)
200 Cycles
Applicable
Plug/socket
Plug/socket
Plug/socket
10AWG: Min 80N
12AWG: Min 60N
16AWG: Min 30N
24AWG: Min 13N
No visible crack
Plug/Fixed
plug
3.5.2.5
Torque
3.5.2.6
Pin Retention
3.5.2.7
Solder ability
Plug/Fixed
Plug
Socket
Fixed
plug/Socket
Min 20N.
95% min of solder area and
the plastics have not been
melted
3.5.3
ENVIRONMENT REQUIREMENTS
DESCRIPTION
TEST CONDITION
3.5.3.1
IEC 60998-2-1, paragraph 12.1
Heat Resistance
Subject specimens to 115±2℃ for 168 hours and shall be
left alone for 1 to 2 hours in a room ambient for next
examination/testing.
3.5.3.2
IEC 60998-2-1, paragraph 12.1
Cold resistance
Subject specimens to -40±2℃ for 168 hours and shall be
left alone for 1 to 2 hours in a room ambient for next
examination/testing..
3.5.3.3
IEC 60998-1, paragraph 12.2.
Humidity
Subject specimens to 30±2℃, relative humidity 91%~95%
for 48 hours and shall be left alone for 1 to 2 hours in a
room ambient for next examination/testing...
3.5.3.4
EIA-364-26B, condition A
Salt Spray
Salt concentration: 5%, temperature 32±2℃, 48hours.
disclosed to others without the written consent of FCI.
Copyright
Form E-3005
Rev F
REQUIREMENT
No cracks visible.
No material becomes sticky.
No material becomes greasy.
Specimen shall not undergo
any change impairing their
further use.
PDS:
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on
Printed: Mar 05,
way or
Rev :E
STATUS:Released
2012
the document may be used in any
FCI.
GS-01-001
NUMBER
TYPE
GS-12-625
TITLE
Product Specification
PAGE
REVISION
5 of 8
Terminal block- Plug and Socket, Fixed Plug
AUTHORIZED BY
DATE
D
Jason Hsu
CLASSIFICATION
Nov. 11
th
, 2009
Unrestricted
3.5.3.5
Fire Test
(Glow wire test)
Samples were measured after salt is removed by running
water.
Specimens with no visible flame and no sustained
glowing; or flames and glowing on the specimen
extinguished 30 seconds after the removal of the glow
wire.
IEC 60695-2-10,-2-11,-2-12
Apply the glow-wire once for
no longer than 5 seconds.
4.0
QUALITY ASSUREANCE PROVISIONS
4.1
Equipment Calibration
All test equipment and inspection facilities used in the performance of any test shall be maintained
in a calibration system in accordance with QS9000.
4.2
Inspection Conditions
Unless otherwise specified, all inspections shall be performed under the following conditions:
a) Temperature: 25+/- 5℃
b) Relative Humidity: 30% to 60%
c) Barometric Pressure: Local ambient
4.3
Acceptance
4.3.1
Electrical and Mechanical requirements shall be as indicated in Paragraphs 3.5 using test
data and appropriate statistical techniques.
Failures attributed to equipment, test setup or operator error shall not disqualify the
product.
4.3.2
4.4
Qualification Testing
Qualification testing shall be performed on sample units predicted with equipment and procedures
normally used in production. Test sequence are shown in Table 1(Pluggable plug), Table
2(pluggable socket), and Table3(Fixed plug).
PDS:
This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on
Printed: Mar 05,
way or
Rev :E
STATUS:Released
2012
the document may be used in any
disclosed to others without the written consent of FCI.
Copyright
Form E-3005
Rev F
FCI.
GS-01-001
Analogue and Mixed Signal
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