Desktop CNC machines often use stepper motors, often because they do not require position feedback sensors, thus reducing system cost. But there are situations where a position feedback sensor is needed or necessary, and the power output of a stepper motor, especially at high speeds, becomes a bottleneck for those who want a better performing machine.
I wanted to build a desktop CNC mill that was as impressive as some of the big name industrial machines. I decided to use a brushed motor because motors with good quality and performance at a reasonable price are easy to find and come in a variety of mechanical and electrical configurations. For brushed servo motors connected to ball screws, speeds in excess of 15 m/min or 600 in/min and pushing metal are no problem, and position feedback reduces the risk of disrupting the machine's operation. But it's hard to find commercially available low-cost motor controllers because they often have features that people don't really need, or they're designed to handle large motors. That's why I decided to create what would become the Tarocco Motor Controller.
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