Smart Sensors
(with Ultra-High-Speed CCD Camera)
ZFV Series
Low-cost but advanced Smart
Sensors combining benefits of
optical and vision sensors.
• Sensor integrated with light for easy installation
• Easy operation by selecting icons while watching
LCD monitor
• Ultra-high speed response for fast-moving
production lines
CSM_ZFV_DS_E_1_1
Ordering Information
■
Sets of Sensor Head and Amplifier Unit
Type
Narrow View/Single Function
Narrow View/Standard
Wide View/Single Function
Wide View/Standard
ZFV-R1010
ZFV-R1020
ZFV-R5010
ZFV-R5020
NPN
ZFV-R1015
ZFV-R1025
ZFV-R5015
ZFV-R5025
PNP
■
Sensor Heads
Appearance
Type
Narrow View
Wide View
Working length
34 to 49 mm (variable)
38 to 194 mm (variable)
Sensing area
5
×
4.6 mm (H
×
V) to
9
×
8.3 mm (H
×
V)
10
×
9.2 mm (H
×
V) to
50
×
46 mm (H
×
V)
ZFV-SR10
ZFV-SR10R *
ZFV-SR50
ZFV-SR50R *
Model
* Robot Cable type.
■
Amplifier Units
Appearance
Type
Single Function
Power supply
24 VDC
±
10%
NPN
PNP
Standard
NPN
PNP
Output type
ZFV-A10
ZFV-A15
ZFV-A20
ZFV-A25
Model
■
Accessories (Order Separately)
Data Storage Units
Appearance
24 VDC
Power supply
NPN
PNP
Output type
ZS-DSU11
ZS-DSU41
Model
ZFV
Smart Sensors (with Ultra-High-Speed CCD Camera)
1
Controller Link Unit
Appearance
ZS-XCN
Model
Sensor Head Extension Cable
Cable length
3m
8m
ZFV-XC3BV2
ZFV-XC3BRV2 (Robot cable type)
ZFV-XC8BV2
Note:
A maximum of two Extension Cables can be connected to
extend the cable length of each Sensor Head. There are no
restrictions on the combinations of the two Extension Cables to
be used.
Model
First Unit
Model
Panel-mounting Adapter
Appearance
ZS-XPM1
ZS-XPM2
Additional Units
(for expansion)
Specifications
■
Sensor Heads
Item
Setting distance (L)
Detection range (H
×
V)
Relation between setting dis-
tance and detection range
ZFV-SR10
34 to 49 mm
5
×
4.6 mm to 9
×
8.3 mm
ZFV-SR10R
ZFV-SR50
38 to 194 mm
10
×
9.2 mm to 50
×
46 mm
ZFV-SR50R
Setting distance
(L)
49 mm
34 mm
5 mm
9 mm
Detection range
(H)
Setting distance
(L)
194 mm
38 mm
10 mm
Focus: f13.47
50 mm
Detection range
(H)
Guide light
Built-in lens
Object lighting method
Object light source
Sensing element
Shutter
Power supply voltage
Current consumption
Dielectric strength
Shock resistance (destruction)
Ambient temperature
Ambient humidity
Ambient atmosphere
Connection method
Cable length
Degree of protection
Materials (Case)
Materials (Mounting fixture)
Weight (including mounting
fixture and cord)
Accessories
Provided (center, sensing area)
Focus: f15.65
Pulse lighting
Eight red LEDs
1/3-inch CCD, partial scan
Electronic shutter, shutter time: 1/1,000 to 1/4,000
15 VDC (Supplied from Amplifier Unit.)
Approx. 200 mA
1,000 VAC, 50/60 Hz for 1 min
150 m/s
2
, three times each in six directions (up/down, left/right, forward/backward)
Operating: 0 to 40°C, Storage:
−25
to 65°C (with no icing or condensation)
Operating and storage: 35% to 85% (with no condensation)
Must be free of corrosive gas.
Pre-wired cord
Standard cable
(Available length: 2 m)
IEC60529, IP65
ABS
PBT
Approx. 200 g
ZFV-XMF mounting fixture (1),
Ferrite core (1),
Instruction guide (1)
Base: Aluminum,
bracket: Stainless steel
Approx. 270 g
Robot cable
(Available length: 2 m)
Standard cable
Robot cable
(Available lengths: 2 m, 5 m) (Available length: 2 m)
Vibration resistance (destruction) 10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
PBT
Base: Aluminum,
bracket: Stainless steel
2-m-long cord: Approx. 200 g Approx. 270 g
5-m-long cord: Approx. 350 g
ZFV-XMF3 mounting fixture (1),
ZFV-XMF mounting fixture (1), ZFV-XMF3 mounting fixture (1),
Ferrite core (1),
Ferrite core (1 (2 for 5-mcord Ferrite core (1),
Instruction guide (1)
models)), Instructionguide (1) Instruction guide (1)
2
ZFV
Smart Sensors (with Ultra-High-Speed CCD Camera)
■
Amplifier Units
Item
Output method
Output
Inspection items
Teaching area
Teaching area size
Sensing area
Resolution
Bank selection
Response time
Other functions
Output signals
Input signals
NPN
Single-function models
ZFV-A10
PNP
ZFV-A15
NPN
ZFV-A20
PNP
Standard models
ZFV-A25
NPN: NPN open-collector output, 50 mA max. at 30 VDC, Residual voltage: 1.2 V max.
PNP: PNP open-collector output, 50 mA max., Residual voltage: 1.2 V max.
Pattern (PTRN), Brightness (BRGT)
Rectangular, one area
•
Pattern (PTRN), Brightness (BRGT): Any rectangular area (256
×
256 max.)
•
Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): Any rectangular area (full screen max.)
Full screen
468
×
432 (H
×
V) max.
Supported for 8 banks.
Pattern (PTRN), Brightness (BRGT): High-speed: 4 ms, Standard: 8 ms, High-precision: 12 ms (not using partial scan)
Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): 128
×
128: 15 ms max.
Control output switching: ON for OK or ON for NG
ON delay/OFF delay, One-shot output, “ECO” mode
(1) Control output (OUTPUT), (2) Enable output (ENABLE), (3) Error output (ERROR)
(1) Simultaneous measurement input (TRIG) or Continuous measurement input (TRIG), Switched by using menu.
(2) Bank selection inputs (BANK1 to BANK3)
(3) Workpiece still teaching (TEACH) or Workpiece moving teaching (TEACH), Switched by using menu.
Stores NG images or all images.
ZFV measurement cycle (See note 1.)
Logs up to 128 images in series
Patterns (PTRN), Brightness (BRGT), Area (AREA), Width
(WID), Position (POSI), Count (CNT), Characters (CHAR)
Connect- Image log-
ing to ZS- ging trigger
DSU
Sampling
rate
Number of
logged im-
age
Number of
connected
External
bank func-
tion
Sensor Head interface
Image display
Indicators
Operation interface
15 max. (ZFV: 5 Units max., ZS-LDC: 9 Units max., ZS-MDC (See note 2.): 1 Unit max.)
Amplifier Unit setting data can be saved to the memory card as bank data. Reading bank data enables bank switching.
Digital interface
Compact TFT 2.2-inch LCD (Display dots: 930
×
234)
•
Judgement result indicator (OUTPUT)
•
Inspection mode indicator (RUN)
•
Cursor keys (up, down, left, right)
•
Setting key (SET)
•
Escape key (ESC)
•
Operating mode switching (slide switch)
•
Menu switching (slide switch)
•
Teaching/Display switching key (TEACH/VIEW)
20.4 to 26.4 VDC (including ripple)
600 mA max. (with Sensor Head connected, power supply voltage 24VDC)
1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case
1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms
Destruction: 10 to 150 Hz, 0.1-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Destruction: 150 m/s
2
, three times each in six directions (up/down, left/right, forward/backward)
Operating: 0 to 50°C
Storage:
−25
to 65°C (with no icing or condensation)
Operating and storage: 35% to 85%
Prewired, Standard cable length: 2 m
Must be free of corrosive gas.
IEC60529, IP20
Polycarbonate
Approx. 300 g (including cord)
Ferrite core (1), Instruction sheet
Power supply voltage
Current consumption
Dielectric strength
Noise immunity
Vibration resistance
Shock resistance
Ambient temperature
Ambient humidity
Connection method
Ambient atmosphere
Degree of protection
Materials
Weight
Accessories
Note 1.
This is the sampling rate when logging images. To log measurement data only, use the ZS-DSU settings.
2.
Image logging is not possible when the ZS-MDC is connected.
ZFV
Smart Sensors (with Ultra-High-Speed CCD Camera)
3
Dimensions
Note:
All units are in millimeters unless otherwise indicated.
Sensor Heads
ZFV-SR@
17.9
34
20
Two, M4
Depth: 6
1/4-20UNC
Depth: 6
30.1
Mounting Hole Dimensions
Two, 4.5 dia.
Mounting Bracket can be attached to any side.
33
20±0.1
R2
4.5
32
4.5 R6.5
4.5
67.9
17.9
5.6
R2
Heat-resistive vinyl-insulated cable
5.8 dia, standard length: 2 m
30
(6.36)
33.6
32
12.8
dia.
8.5
4
30
4.5
R2
23.3
R2
(6.36)
ZFV-SR10R/SR50R
17.9
34
Connector
Mounting hole dimensions
20±0.1
30
32
30.1
Two, 4.5 dia.
33
67.9
32.5
17.9
18.5
32
23.3
12.8 dia.
50.5
Optical axis
Mounting fixture can be attached on each side.
4
5.6
Heat-resistant PVC shielded cable
5.8 mm dia. standard length 2 m
(6.36)
30
8.5
(6.36)
Amplifier Units
ZFV-A@
23.2
60
4.6
4.2
23.4
90
90
3.9
18
14.8
Heat-resistive vinyl-insulated cable
5.2 dia., standard length: 2 m
52.5
11.7 dia.
4
ZFV
Smart Sensors (with Ultra-High-Speed CCD Camera)
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranties.
(a) Exclusive Warranty.
Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron
disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER
ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the
Products or otherwise of any intellectual property right. (c) Buyer Remedy.
Omron’s sole obligation hereunder shall be, at
Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount
equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
repair, indemnity or any other claims or expenses regarding the Products unless Omron’s
analysis confirms that the Products
were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate
modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall
not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or
electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,
recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above
warranty.
See
http://www.omron.com/global/
or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself
is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product
with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence
thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate
it to actual application requirements. Actual performance is subject to the Omron’s
Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction changes are
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers
may be assigned to fix or establish key specifications for your application.
Please consult with your Omron’s representative at
any time to confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
2014.1
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2014 All Right Reserved.
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