Specification Control Drawing
44/7031
Issue 10
1st February 2017
Page 1 of 3
Page 3 is for internal use only
WIRE, ELECTRICAL, RADIATION-CROSSLINKED, TIN-COATED COPPER,
LIGHTWEIGHT, GENERAL PURPOSE, 300 VOLT.
(SUITABLE FOR 600 VOLT APPLICATIONS)
The complete requirements for procuring the wire herein shall consist of this document,
UL subject 758, style 1385, File E 38136, CSA C22.2 No. 210-05. Class Number 5851-01,
carrying UL and CSA labels to that effect
and the issue in effect of Quality Plan QP-D-0004 as applicable.
Primary Insulation -
Radiation Crosslinked Extruded Polyalkene
Conductor -
Tin Coated Copper
Jacket -
Radiation Crosslinked
Extruded Polyvinylidene Fluoride
Thickness: 0.07 mm Min.
0.077 mm Nom.
Part
Description
Wire
Size
(AWG)
28
26
24
22
20
18
16
44/7031-28-*
44/7031-26-*
44/7031-24-*
44/7031-22-*
44/7031-20-*
44/7031-18-*
44/7031-16-*
TABLE 1. CONSTRUCTIONAL DETAILS
FINISHED WIRE
Conductor Conductor Maximum
Stranding
Diameter
Diameter Resistance
@ 20°C
(mm)
(mm)
Max.
Min.
Max.
(Ohms/km)
0.41
7/0.13
222
0.71
0.81
0.53
19/0.10
133
0.81
0.91
0.66
19/0.12
83.3
0.97
1.07
0.84
19/0.15
50.9
1.14
1.24
1.04
19/0.20
31.8
1.35
1.45
1.32
19/0.25
20.0
1.60
1.70
1.48
19/0.30
13.7
1.80
1.95
Maximum
Weight
(kg/km)
2.09
2.83
4.02
5.51
7.75
11.5
15.6
TABLE II. PERFORMANCE DETAILS
Mandrel Diameter
Weight
(mm ± 3%)
(kg ± 3%)
Immersion
Immersion
Life cycle and
Cold
Wrap
Life cycle and
Accelerated ageing
Bend
Accelerated ageing
9.5
9.53
4.78
0.11
12.7
12.7
6.35
0.11
12.7
12.7
6.35
0.17
19.1
19.1
9.53
0.17
19.1
19.1
9.53
0.17
25.4
25.4
12.7
0.23
25.4
25.4
12.7
0.23
COLOUR CODE:
The '*' in the part number shall be replaced by a standard
colour code designator in accordance with Mil Std 681.
e.g. 44/7031-26-9 White insulation
20 AWG and larger shall be marked in a contrasting colour
at 600 mm (maximum) intervals as follows:
"CSA LL41234 AWM I A 125°C 300V FT1"
Electronic sign off - no signatures will appear.
TE Connectivity is a trading name of Tyco
TE Connectivity is a trading name of Tyco
Electronics UK Ltd, which is registered in
Electronics UK Ltd, which is registered in
England and Wales, number 550926.
England and Wales, number 550926.
Registered office: Faraday Road, Dorcan,
Registered office: Faraday Road, Dorcan,
Swindon, SN3 5HH
Swindon, SN3 5HH
Website:
Website:
www.te.com
This drawing and the information set forth hereon are the property of Tyco
Electronics UK Ltd, and are to be held in trust and confidence. Publication,
duplication, disclosure or use for any purpose not expressly authorised in
writing by Tyco Electronics UK Ltd is prohibited.
Cold
Bend
0.23
0.23
0.23
0.45
0.45
0.45
0.45
PRODUCT
IDENTIFICATION:
APPROVAL:
Tyco Electronics UK Ltd
Faraday Road
Dorcan
SWINDON
SN3 5HH
Tel: +44 (0)1793 528171
Fax: +44 (0)1793 572516
This specification sheet takes precedence over documents referenced
herein. As Tyco Electronics UK Ltd. reserve the right to make changes
in construction without notice please contact Tyco Electronics UK Ltd to
ensure that this document is the latest issue.
©2017 Tyco Electronics UK Ltd. a TE Connectivity Ltd. company. All Rights Reserved.
Specification Control Drawing
44/7031
Issue 10
1st February 2017
Page 2 of 3
Page 3 is for internal use only
WIRE RATING AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 125°C, Maximum continuous conductor temperature
ACCELERATED AGEING: 225
±3°C
for 6 hours
*BLOCKING: 150±2°C for 24 hours
IDENTIFICATION AND COLOUR STRIPING DURABILITY: 125 cycles (250 strokes) (minimum)
FLAMMABILITY: 30 seconds (maximum); 76.2 mm (maximum); no flaming of facial tissue
*HUMIDITY RESISTANCE: Insulation resistance, 152 MW for km. (minimum)
INSULATION ELONGATION AND TENSILE STRENGTH:
Primary insulation:
Tensile strength: 13.8 MPa (minimum). To be tested in accordance with UL 758.
Elongation: 300% (minimum)
INSULATION FLAWS:
Primary insulation:
Spark test, 1.5kV(rms) 100% test
Impulse dielectric test, 6.0 kV(peak), 100% test
Finished wire:
Spark Test, 3.0 kV (rms) 100% test
Impulse dielectric test, 8kV(peak), 100% tests
INSULATION RESISTANCE: 152 MW for km (minimum)
*LIFE CYCLE: 185
±3°C
for 168 hours
LOW TEMPERATURE-COLD BEND: -65
±2°C
for 4 hours
SHRINKAGE: 225
±3°C,
3.2 mm. (maximum) in 300 mm.
*SMOKE TEST: 165
±3°C.
No visible smoke
*SURFACE RESISTANCE: 500 MW for 25.4 mm (minimum), both readings
VOLTAGE WITHSTAND TEST (POST ENVIRONMENTAL): 2500volts (rms)
WICKING: 63.5 mm (maximum)
*Qualification test
APPROVAL:
Tyco Electronics UK Ltd
Faraday Road
Dorcan
SWINDON
SN3 5HH
Tel: +44 (0)1793 528171
Fax: +44 (0)1793 572516
Electronic sign off - no signatures will appear.
TE Connectivity is aatrading name of Tyco
TE Connectivity is trading name of Tyco
Electronics UK Ltd, which is registered in
Electronics UK Ltd, which is registered in
England and Wales, number 550926.
England and Wales, number 550926.
Registered office: Faraday Road, Dorcan,
Registered office: Faraday Road, Dorcan,
Swindon, SN3 5HH
Swindon, SN3 5HH
Website:
Website:
www.te.com
This drawing and the information set forth hereon are the property of Tyco
Electronics UK Ltd, and are to be held in trust and confidence. Publication,
duplication, disclosure or use for any purpose not expressly authorised in
writing by Tyco Electronics UK Ltd is prohibited.
This specification sheet takes precedence over documents referenced
herein. As Tyco Electronics UK Ltd. reserve the right to make changes
in construction without notice please contact Tyco Electronics UK Ltd to
ensure that this document is the latest issue.
©2017 Tyco Electronics UK Ltd. a TE Connectivity Ltd. company. All Rights Reserved.
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