NUMBER
TYPE
GS-12-1096
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
1 of 15
K
DATE
ExaMAX
®
Connector System
AUTHORIZED BY
Justin Chen
CLASSIFICATION
2018-03-07
UNRESTRICTED
ExaMAX
®
Connector System
ExaMAX VH
ExaMAX RAH
ExaMAX RAR
ExaMAX RAR
BACKPLANE RIGHT ANGLE RECEPTACLE (RAR)
AND VERTICAL HEADER (VH)
COPLANAR RIGHT ANGLE RECEPTACLE (RAR)
AND RIGHT ANGLE HEADER (RAH)
(4-Pair, 10-Column Configuration Shown)
ExaMAX RAOH
ExaMAX RAR
RIGHT ANGLE ORTHOGONAL HEADER (RAOH) WITH RIGHT ANGLE RECEPTACLE (RAR)
(6-Pair, 12-Column Configuration with Guides Shown)
© 2016 AFCI
Form E-3701 – Revision D
GS-01-029
PDS: Rev :K
STATUS:Released
Printed: Mar 14, 2018
NUMBER
TYPE
GS-12-1096
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
2 of 15
K
DATE
ExaMAX
®
Connector System
AUTHORIZED BY
Justin Chen
CLASSIFICATION
2018-03-07
UNRESTRICTED
1.0
2.0
3.0
4.0
4.1
4.2
4.3
4.4
4.5
5.0
5.1
5.2
5.3
5.4
6.0
6.1
6.2
6.3
6.4
7.0
7.1
7.2
7.3
7.4
7.5
8.0
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
OBJECTIVE ........................................................................................................................................................................................ 3
SCOPE .................................................................................................................................................................................................. 3
RATINGS ............................................................................................................................................................................................. 3
APPLICABLE DOCUMENTS ........................................................................................................................................................... 3
FCI S
PECIFICATIONS
........................................................................................................................................................................... 3
I
NDUSTRY OR
T
RADE
A
SSOCIATION STANDARDS
.................................................................................................................................. 3
N
ATIONAL OR
I
NTERNATIONAL
S
TANDARDS
........................................................................................................................................ 3
FCI Q
UALIFICATION
R
EPORT
............................................................................................................................................................... 4
S
AFETY
A
GENCY
A
PPROVALS
............................................................................................................................................................. 4
REQUIREMENTS ................................................................................................................................................................................ 4
Q
UALIFICATION
................................................................................................................................................................................... 4
M
ATERIAL
.......................................................................................................................................................................................... 4
F
INISH
................................................................................................................................................................................................. 4
D
ESIGN AND
C
ONSTRUCTION
............................................................................................................................................................... 4
ELECTRICAL CHARACTERISTICS ............................................................................................................................................... 5
C
ONTACT
R
ESISTANCE
, L
OW
L
EVEL
(LLCR) ...................................................................................................................................... 5
I
NSULATION
R
ESISTANCE
................................................................................................................................................................... 5
D
IELECTRIC
W
ITHSTANDING
V
OLTAGE
............................................................................................................................................... 5
C
URRENT
R
ATING
................................................................................................................................................................................ 6
MECHANICAL CHARACTERISTICS ............................................................................................................................................. 8
M
ATING
/U
N
-
MATING
F
ORCE
.............................................................................................................................................................. 8
C
OMPLIANT
P
IN
I
NSERTION
F
ORCE
..................................................................................................................................................... 8
C
OMPLIANT
P
IN
R
ETENTION
F
ORCE
.................................................................................................................................................... 9
PCB H
OLE
D
EFORMATION
R
ADIUS AND
R
EMAINING
C
U
P
LATING
T
HICKNESS
..................................................................................... 9
PCB H
OLE
W
ALL
D
AMAGE
................................................................................................................................................................ 9
ENVIRONMENTAL CONDITIONS ................................................................................................................................................ 10
T
HERMAL
S
HOCK
. ............................................................................................................................................................................ 10
C
YCLICAL
H
UMIDITY AND
T
EMPERATURE
........................................................................................................................................ 10
T
EMPERATURE
L
IFE
.......................................................................................................................................................................... 10
M
IXED
F
LOWING
G
AS CORROSION
(MFG) ........................................................................................................................................ 10
S
ALT
S
PRAY
..................................................................................................................................................................................... 11
V
IBRATION
....................................................................................................................................................................................... 11
M
ECHANICAL
S
HOCK
........................................................................................................................................................................ 11
D
URABILITY
..................................................................................................................................................................................... 11
D
UST
............................................................................................................................................................................................... 11
D
ISTURB
- ........................................................................................................................................................................................ 11
QUALITY ASSURANCE PROVISIONS ......................................................................................................................................... 12
E
QUIPMENT
C
ALIBRATION
................................................................................................................................................................. 12
I
NSPECTION
C
ONDITIONS
................................................................................................................................................................... 12
S
AMPLE
Q
UANTITY AND
D
ESCRIPTION
.............................................................................................................................................. 12
A
CCEPTANCE
.................................................................................................................................................................................... 12
Q
UALIFICATION
T
ESTING
.................................................................................................................................................................. 12
R
E
-Q
UALIFICATION
T
ESTING
............................................................................................................................................................. 12
Q
UALIFICATION
T
EST
T
ABLES
........................................................................................................................................................... 13
REVISION RECORD…..……………………………………………….…………………….….………………………………………….. 15
© 2016 AFCI
Form E-3701 – Revision D
GS-01-029
PDS: Rev :K
STATUS:Released
Printed: Mar 14, 2018
NUMBER
TYPE
GS-12-1096
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
3 of 15
K
DATE
ExaMAX
®
Connector System
AUTHORIZED BY
Justin Chen
CLASSIFICATION
2018-03-07
UNRESTRICTED
1.0
Objective
This specification defines the performance, test, quality and reliability requirements of the ExaMAX press-fit
connector system.
2.0
Scope
This specification is applicable to the ExaMAX press-fit family of products, which provides a high speed
board-to-board interconnect for differential pairs and single-ended lines. Connectors include 2-pair, 3-pair,
4-pair, 6-pair and 8-pair Right Angle Receptacle (RAR) , Vertical Receptacle (VR), Right Angle Header
(RAH),Vertical Header (VH), and 6-pair Right Angle Orthogonal Header (RAOH) connectors. The test
sequences defined in this specification meet the intent of Telcordia GR-1217-CORE requirements.
Ratings
3.1
Operating Voltage Rating:
- Agency Voltage Rating < 30 VAC RMS / DC
- Non-Agency Voltage Rating = 150 VAC RMS / DC Maximum
3.2
3.3
Operating Current Rating: See section 6.4
Operating Temperature Range = -55° C to +85° C
3.0
4.0
Applicable Documents
4.1
FCI Specifications
4.1.1 Engineering drawings
- FCI product customer drawings (Various)
- FCI customer drawing 10119933 (Recommended Via Drill Sizes and Plating)
4.1.2 Process drawings
- FCI product inspection drawings (Various)
4.1.3 Application specification
- GS-20-0361 (ExaMAX Connector System, press-fit products)
4.1.4 Power design guide specification
-GS-20-0456 (ExaMAX ExaMEZZ Power Design Guide)
4.2
Industry or Trade Association standards
Telcordia GR-1217-CORE (Separable Electrical Connectors Used in Telecommunications Hardware)
4.3
National or International Standards
4.3.1 Flammability: UL94V-0 or similar applicable specification
4.3.2 EIA 364: Electrical Connector/Socket Test Procedures Including Environmental Classifications.
4.3.3 IEC 60512: Connectors for Electronic Equipment – Tests and Measurement
© 2016 AFCI
Form E-3701 – Revision D
GS-01-029
PDS: Rev :K
STATUS:Released
Printed: Mar 14, 2018
NUMBER
TYPE
GS-12-1096
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
4 of 15
K
DATE
ExaMAX
®
Connector System
AUTHORIZED BY
Justin Chen
CLASSIFICATION
2018-03-07
UNRESTRICTED
4.4
FCI Qualification Report and Supporting Data
- EL-2014-01-014, EL-2014-01-037
- EL-2013-12-014 and EL-2015-01-044A additional current rating test to support values in section 6.4
4.5
Safety Agency Approvals
- UL File Number: E66906
5.0
Requirements
5.1
Qualification
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
5.2
Material
The material for each component shall be as specified herein or equivalent.
- Contacts: Copper alloy
- Housings and IMLAs: High temperature thermoplastic; UL 94V-0 compliant
5.3
Finish
The finish for applicable components shall be as specified herein or equivalent.
- Contact Areas: Performance-based plating, qualified to meet the requirements of this specification,
including Telcordia GR-1217-CORE (November 1995) Central Office test sequence
- Press-Fit Tails: Tin over Nickel
5.4
Design and Construction
Connectors shall be of the design, construction, and physical dimensions specified on the applicable
product drawing. There shall be no cracks, burrs, or other physical defects that may impair
performance.
© 2016 AFCI
Form E-3701 – Revision D
GS-01-029
PDS: Rev :K
STATUS:Released
Printed: Mar 14, 2018
NUMBER
TYPE
GS-12-1096
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
5 of 15
K
DATE
ExaMAX
®
Connector System
AUTHORIZED BY
Justin Chen
CLASSIFICATION
2018-03-07
UNRESTRICTED
6.0
Electrical Characteristics
6.1
Contact Resistance, Low Level (LLCR) – EIA 364-23
The low level contact resistance for 2 to 6 pair configurations shall not initially exceed 60 milliohms
(Backplane) or 100 milliohms (Coplanar and RAOH to RAR). For 8 pair Plus Backplane (RAR to
Vertical Header), the initial resistance shall not exceed 100 milliohms；For 8 pair Plus RAOH to RAR,
the initial resistance for an 8 Column/Row shall not exceed 110 milliohms. For each 2 additional
columns/rows, another 10 milliohms initial resistance is allowed. For example, an 8 pair Plus x 16
column RAR mated to an RAOH shall not have an initial resistance in column / row 16 greater than
150 milliohms. The low level contact resistance shall also not exceed 10 milliohms increase in
resistance (from the initial measurement) after any treatment and/or environmental exposure. Note:
grounds within each IMLA/column shall be measured or calculated in parallel.
The following details shall apply:
a. Test Voltage - 20 milli-volts DC max open circuit.
b. Test Current - Not to exceed 100 milli-amperes.
c.
Number of readings: 500 minimum
6.2
Insulation Resistance – EIA 364-21
The insulation resistance of mated connectors shall not be less than 1000 M-ohms.
The following details shall apply:
a. Test Voltage - 500 volts DC
b. Electrification Time – 60 seconds.
c.
Points of Measurement – Between signal-to-signal and signal-to-ground within same IMLA.
d. Number of readings: 40 (10 readings per loose-piece connector set).
6.3
Dielectric Withstanding Voltage – EIA 364-20
There shall be no evidence of arc-over, insulation breakdown, or excessive leakage current > 0.5 mA.
The following details shall apply:
a. Test Voltage – 500 volts DC.
b. Test Duration - 60 seconds.
c.
Test Condition - 1 (760 Torr - sea level).
d. Points of Measurement – Between signal-to-signal and signal-to-ground within same IMLA.
e. Number of readings: 40 (10 readings per loose-piece connector set).
© 2016 AFCI
Form E-3701 – Revision D
GS-01-029
PDS: Rev :K
STATUS:Released
Printed: Mar 14, 2018
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