Before repairs, servicing, maintenance, or set-up of machines and
equipment can begin, prevent the unexpected — the accidental
start-up!
Procedures, devices, and personnel must be set in place to prevent the serious
injury or death that could occur when someone thinks something is safely off.
To ensure machines and equipment remain inoperable means establishing a
“program consisting of energy control procedures, employee training, and periodic
inspections...” as described in the OSHA standard. The standard also identifies
products used for achieving these goals, such as lockout and tagout devices.
Highlighted here are seven
steps to creating an effective
lockout/tagout program.
þ
1. Be Aware of the Lockout Regulations
Become familiar with the federal regulations known as The Control of
Hazardous Energy (Lockout/Tagout).
þ
5. Set up Lockout Training & Procedure Program
Develop, standardize, and document the lockout process for each energy source.
Identify employees’ level of involvement in the program – those that are made
aware, affected, and to perform the lockout procedures. Accomplish this through
comprehensive training programs and certifications.
þ
2. Develop List of Machinery & Equipment
Survey your facility for all machinery and equipment that have the potential
for requiring lockout.
þ
6. Implement the Lockout Program
Initiate and enact the lockout/tagout program in accordance with the training
procedures. Post reminders and have the necessary lockout/tagout devices
readily available.
þ
3. Identify & Mark Energy Sources & Lockout
Points
Locate and document start-up areas of energy sources, such as:
• Mechanical • Electrical • Hydraulic
• Thermal
• Pressure • Process Control
• Stored Energy (gravity, springs)
þ
7. Review Lockout Program
Identify and document changes to existing procedures and new energy sources
that require lockout. Make corrections, changes, and additions to the program.
Conduct periodic review of lockout procedures (required at least annually) to
ensure they are up to date and requirements are being met.
þ
4. Determine the Lockout Controls
Identify and document the necessary devices that isolate and lock out
energy sources, and secure them for on-site use. Standardize the devices
for various functions for proper identification.
Post signs, apply labels and tags…
…to warn and identify energy source
areas and points requiring shut-down and lockout/tagout procedures.
29 CFR § 1910.147… The Control of Hazardous Energy (Lockout/Tagout) ...requires the employers to establish a program and utilize procedures for affixing
appropriate lockout devices or tagout devices to energy isolating devices, and to otherwise disable machines or equipment to prevent unexpected energization,
start-up or release of stored energy in order to prevent injury to employees.
We offer solutions to help meet your lockout/tagout requirements and make your employees aware of the energy source hazards found throughout your facility. Look for
products to meet your specific lockout needs on the following pages - ranging from lockout devices to training materials. Call us for consultation and on-site assessment
of your lockout/tagout requirements.
2
Lockout / Tagout
| Hasp
Lockout Hasps
These devices provide the ideal solution when procedures require multiple workers on locked-out equipment.
Workers can be assigned a padlock (sold separately) with shackle diameter up to 9/32" to attach to the hasp before starting their task. Ensure the energy source stays
locked out — with multiple workers’ padlocks in the holes of the closed hasp. Once each worker completes their task, they remove their padlock. The hasp cannot be
removed until the last padlock is removed.
Aluminum Tag Hasps
Lock out more equipment with the large reach
hasp made to withstand tough and abusive
environments.
• Scissor-style hasp comprised of two high-strength
0.090" thick red anodized aluminum plates
• Accommodates up to six padlocks (sold separately)
• Crossover jaw ends prevent prying and tampering
• Get true 1 1/2" round reach with the full jaw opening
message labels on both sides — with space to write in
necessary information
• Red octagon shape reinforces lockout status and
conveys STOP
Crossover jaw
prevents prying
and tampering.
Tag Hasp
Change out, insert, and secure a tag for each
lockout situation with the Tag Hasp.
• 5 1/4" x 3" hasp fits in the palm of the hand
• Lightweight, all-dielectric plastic design
• STOP-shaped octagon front panel contains
changeable Tab Tag (sold separately below)
Easy to use:
• Insert lockout tag over the top hole inside
the front panel
• Close down the 2 1/4" octagon panel
to hold the tag in place
• Insert the open end of the 1/4" wide loop
to lockout the device
• Hasp hangs by the 1 3/8" x 2 3/4" closed oval loop
• Secures with up to three padlocks (sold separately)
• Red octagon shape reinforces lockout status and
conveys STOP
Part No.
PSL-1020
UOM
Each
Shown with
Padlocks,
Tab Tag, sold
separately
English, Spanish,
and French labels
included.
UOM
Each
PSL-1021
PSL-1022
Back
Open position to insert tag
Loop end brace and secure in place by padlock
Double-Cross Aluminum Tag Hasps
Lock out equipment with large reach,
pry-resistant hasps.
• Made of two red anodized, 0.090" aluminum plates
• Double-crossed, octagon-shaped jaws are offset to
cross over one another when closed, preventing the
hasp from being easily pried apart
• Openings provide optimal reach - 1 3/4" dia. on one
end and 3/4" dia. on the other
• Measures 7"H x 3 1/8"W (2 3/4" in the body) with
hazard message labels on both sides
• Red octagon shape reinforces lockout status and
conveys STOP
Tab Tags
• Unique tag design fits over
special octagon-shaped tab
• For use with Tag Hasp (above)
• Tag is secured when the device
is in the locked position
• Show the full face of the tag at
all times
• Tags measure 4 1/2" x 2 1/8"
• Durable, 0.015" rigid
plastic material
• Pack of 25
PSL-1018
PSL-1019
Back
Std. Qty. Pkg.
25
Aluminum Hasps
Non-Sparking style
English, Spanish,
and French labels
included.
UOM
Each
• Padlock keeps hasp closed until the last
padlock is removed
• Red vinyl-coating
• Non-sparking aluminum
• Comes in 1" and 1 1/2" diameter openings
• Accommodates up to six padlocks
(sold separately)
Part No.
PSL-1013
Opening
1"
1 1/2"
Length
4 1/2"
5"
UOM
Each
Each
PSL-1023
PSL-1024
Back
PSL-1014
800.777.3300
|
Panduit.com
Circuit Breaker |
Lockout / Tagout
3
Circuit Breaker Lockout System
OSHA (Occupational Safety and Health Administration) mandates that all energy sources be turned off and locked out to protect employees from injuries caused by the accidental
startup of equipment under repair and service. To support compliance with OSHA 1910.147, Panduit offers a complete line of high quality, Circuit Breaker Lockout Devices to ensure
that electrical energy sources are isolated for optimal work place safety. These Circuit Breaker Lockouts are part of an extensive line of innovative safety devices designed by Panduit to
protect employees from risks associated with all forms of hazardous energy, while meeting safety and regulatory requirements.
PowerLOK™ Circuit Breaker Lockout Devices
Panduit’s new PowerLOK™ Circuit
Breaker Lockout Devices include
many innovative features to provide a
versatile, easy to use lockout/tagout
device. These devices can be applied
to single or multi-pole circuit breakers
(such as 120/277V breakers) to
prevent the breaker from being turned
back on; for safe performance of
maintenance or service in accordance
with lockout/tagout procedures.
• Two Metal Contacts
• Fits Single and Multi-Pole
Circuit Breakers
• Two-Position Padlock Design
• Two-Piece Construction
PSL-PCB
Miniature Circuit Breaker Lockout Devices
• Quickly locks out miniature
circuit breakers commonly used
in industrial automation and
motor control
• On the PSL-MCBNT, multiple
padlock orientations allow
adjacent circuit breakers to be
locked out individually
• PSL-MCB can be installed using a
screwdriver
• PSL-MCBNT can be installed by
hand with no tool required
PSL-MCB
PSL-MCBNT
PSL-PCBNT
Part No.
PSL-PCB
PSL-PCB-V
PSL-PCBNT
PSL-PCBNT-V
Description
PowerLOK™ Circuit Breaker Lockout
PowerLOK™ Circuit Breaker Lockout
PowerLOK™
“No
Tool” Circuit Breaker Lockout
PowerLOK™ "No Tool" Circuit Breaker Lockout
Std. Pkg. Qty.
1
5
1
5
Part No.
PSL-MCB
PSL-MCB-V
PSL-MCBNT
PSL-MCBNT-V
Description
Universal miniature circuit breaker lockout
Universal miniature circuit breaker lockout
“No
Tool” miniature circuit breaker lockout
“No
Tool” miniature circuit breaker lockout
Std. Pkg. Qty.
1
5
1
5
Universal & I-LINE
™
Circuit Breaker Lockout Devices
• Quickly locks out circuit breakers (such as 120/277V breakers); ideal for industrial
and harsh applications
• PSL-CB and PSL-CBIL can be installed using a screwdriver
• PSL-CBNT and PSL-CBILNT can be installed by hand, with no tool required
Large Handle Circuit Breaker Lockout Device
• Quickly locks out large molded-case circuit breakers (such as 480/600V breakers)
• Can be installed by hand, with no tool required
PSL-CBNT
Part No.
PSL-CB
PSL-CB-V
PSL-CBNT
PSL-CBNT-V
PSL-CBIL
PSL-CBILNT
PSL-CBKIT
PSL-CB-3PC
Description
PSL-CBILNT
Std. Pkg. Qty.
1
5
1
5
1
1
1
1
Part No.
PSL-CBL
PSL-CBL-V
Description
Large handle circuit breaker lockout
Large handle circuit breaker lockout
Std. Pkg. Qty.
1
5
PSL-CBL
Universal circuit breaker lockout
Universal circuit breaker lockout
“No
Tool” Universal circuit breaker lockout
“No
Tool” Universal circuit breaker lockout
Circuit breaker lockout device for use with Square
D I-LINE™/Federal Pacific (FPE) circuit breakers
“No Tool” circuit breaker lockout for use with
Square D I-LINE™/Federal Pacific (FPE)
circuit breakers
Circuit breaker lockout kit
(1 each PSL-CBL, PSL-CBNT, PSL-CBILNT)
(3) PSL-CB universal circuit breaker lockout
I-LINE
®
is a registered trademark of Square D Company
®
.
4
Lockout / Tagout
| Circuit Breaker & Cable
Large Handle Lever Lockout
Cinch Cable Lockout
Internal cable spooling feature
for storage.
Funnel-shaped cable feeder for
quick placement.
Universal spooling cable locks out multiple devices at one time.
Position Mounting Rail
Secure Slide Set
Slide Stop Bar into
position over breaker
• Unique, compact internal spooling feature
• Lock out multiple devices quickly, neatly, and easily
• Simply extend and loop the 6-ft. nylon-coated steel cable through several devices
to lock them out; then insert the cable end back into the device to cinch tight
• When cable is cinched tight, device can then be secured with a padlock
(sold separately)
• Durable plastic, octagon-shaped device measures 3 1/2" x 4 1/4" x 1 1/4"
• When finished, spool the cable back inside the device for neat, easy storage
• Octagon shape reinforces lockout status and conveys STOP
Part No.
PSL-1008
PSL-1016
Description
Cinch Lockout with 6-ft. cable
15-ft. cable (separate)
UOM
Each
Each
Lock out large handle or lever circuit breakers.
• Also works on up to three individual circuit breakers, including a variety of
flip-lever switches
• Constructed of red dielectric ABS plastic and incorporates the octagon shape to
convey STOP
• Consists of three parts: Mounting Rail, Slide Set and Stop Bar
• Installs without drilling using 3M™ VHB™ industrial bonding tape (included)*
• Additional mounting rails available for use on multiple panels
• Dimensions: Mounting Rail: 5"L x 3/4"W x 1/4"D,
Slide Set: 2"L x 2"W x 1 3/8"D, and Stop Bar: 5"L x 1"W x 1"D
• Padlock and tag sold separately
*For best adhesion, ideal bond time is 24 to 72 hours prior to lockout application
Part No.
PSL-1006
PSL-1007
Description
Large Handle Lever Lockout
Additional Mounting Rails, 5" L
UOM
Each
Each
Twist & Turn Cinch Cable Lockout
VHB™ is a registered trademark of 3M™
Disposable Padlock Seal
Single-use lock device provides a
cost-saving alternative ideal for
operation-wide plant and facility
lockout, shutdown, and turnaround.
• Eliminates the hassle of misplaced
locks & keys
• Loop and insert band end through
padlock-style body; push band in to
shorten and tighten the loop
• Molded teeth lock band in place inside
the body and cannot reverse out
• Plastic shackle band is tamper-evident;
band can only be broken or cut
for removal
• All-plastic body measures
2 1/2"H x 1 1/2"W x 7/8"D
• 7"L x 1/4"W long band rated up to
100-lb. pull strength
• Pack of 10
Turn the hasp halves to
cinch cable.
Cinch closed position
with holes aligned.
Run the cable through various devices; then, with a quick twist of the
hasp, cinch the cable to prevent unauthorized access.
• Easy-to-use cable and cinch lockout hasp solution
• Polycarbonate, compact hasp is comprised of two 3" dia. x 1 1/2" thick rotating
halves with 6-ft. red plastic-coated steel cable
• Visible red octagon shape reinforces the lockout situation
Part No.
PSL-1030
Std. Pkg. Qty.
10
Part No.
PSL-1017
UOM
Each
800.777.3300
|
Panduit.com
Gate Valve Lockout Devices
• Gate valves regulating
hydraulic, pneumatic, and
chemical energy can be
locked out quickly and easily
• Accommodates valve
handles ranging from 1.00
inch (25.40mm to 13.00
inches (330.20mm) in
diameter
• Constructed of rugged
polypropylene providing
strength, durability,
and added security
• Secure with padlock and tag
(sold separately)
Valve & Pneumatic |
Lockout / Tagout
5
Pneumatic Energy Lockout Device
• Pneumatic energy devices can be locked out quickly and easily without costly tool
modifications or inconvenient in-line valves
• When installed on the male pneumatic fitting, prevents the ability to engage into the
female fitting
• Universal compact design makes the pneumatic lockout device easy to transport
• Five openings install on almost any fitting, even in tight spaces
• Rugged stainless steel construction offers superior strength, durability, added
security and corrosion resistance
• Overall dimensions are 3.5" (88.9mm) diameter x 0.10" (2.54mm) thick
Part No.
PSL-PEL
UOM
Each
Part No.
PSL-V2A
PSL-V6A
PSL-V9
PSL-V13
Fits Valve Handle Diameter
1.0" – 2.5"
2.5" – 6.5"
6.5" – 10.0"
10.0" – 13.0"
Size
3.5" x 1.5"
7.0" x 2.0"
10.5" x 2.5"
14.5" x 3.0"
UOM
Each
Each
Each
Each
Ball Valve Lockouts
Versatile Pneumatic Lockout
English, Spanish, and
French labels included.
Stop valves from being turned with unique
gull-wing design ball valve lockout.
• Quickly and simply secure over any
closed ball valve handle
• Secure with padlock (sold separately)
Wingspan
• Bright red, plastic device works with
halves open
ball valve handles either perpendicular
and close
or parallel to pipe
• Includes red “Danger Locked Out” label
• Red octagon shape reinforces lockout status and conveys STOP
Part No.
PSL-1059
PSL-1058
Fits Ball
Valve
3/8" – 1 1/4"
1 1/2" – 2"
Fits Handle
up to 5/8"W x 1/4" thick
up to 1 1/2"W x 1/2" thick
Overall Size
3 1/8" x 4 1/2" x 4 1/2"
4 1/2" x 5 2/3" x 5 2/3"
UOM
Each
Each
Keep employees safe with this rugged, tamper resistant method to
lock out your pneumatic equipment/source.
• Device has seven openings ranging from 9/32" to 1/2" diameter that accommodate
most male and female pneumatic end-fittings
• Clear cover allows user to see what is locked out
• Constructed of polycarbonate with steel hinge for tamper-resistance and durability
• Red octagon shape reinforces lockout status and conveys STOP
• Overall dimensions are 3 7/8" x 3 1/4" x 1 7/8"
Part No.
PSL-1012
UOM
Each
Labels
Additional adhesive labels are
available each in ANSI or APWA
colors: Red – RED,
Yellow – YEL, Blue – BLU,
Green – GRN, Purple – PUR.
Part No.
PSL-1065
PSL-1070
Fits Ball
Valve
3/8" – 1 1/4"
1 1/2" – 2"
UOM
Each
Each
To Order:
Add color code after part number.
Example: Part No. PSL-1065 + Color Code RED = PSL-1065RED
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Embedded System
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