Connection Systems
Metri-Pack
Connection Systems
Description:
Metri-Pack is a family of electrical connection systems which
utilizes internationally standardized male blade sizes, allowing for
flexibility in design. Blade sizes range from 1.5 mm to
8 mm with current capability ranging from 14 to 60 amps. Metri-
Pack systems are designed to be compatible with processing
techniques such as automated pull-to-seat and push-to-seat
assembly, dual-stage crimping, load cell crimp inspection and
automated part identification and orientation.
150 Series
Typical Application:
Ideal for low energy electronic circuits or power circuit
applications, the Metri-Pack product line includes:
• High-performance interconnects in sealed or unsealed versions.
• Custom-engineered direct connections to motors, switches,
sensors and other devices.
• Environmentally sealed electronic headers with current
capacity of 14 amps, designed for service in severe
environments.
• Junction blocks and electrical centers.
280 Series
Performance Advantages:
With an extended product range, Metri-Pack systems offer
significant design and application versatility. Metri-Pack
connections feature Terminal Position Assurance (TPA),
Connector Position Assurance (CPA), serrated crimps and triple-
rib peripheral seals. In addition, these field-proven systems
provide exceptional performance, confirmed over many years on
global applications.
480 Series
Features
• Connector Position Assurance (CPA)
• Terminal Position Assurance (TPA)
• Electrical versatility from high current to low energy
circuits
• Excellent resistance to temperature, chemicals and
abrasion
• Strength and stability of terminals assures correct
alignment
• -40°C to 125°C temperature range
630 Series
800 Series
Metri-Pack Connection Systems
Application Guidelines
150 Series
Cable Range (mm ) . . . . . . . . . . . . . . . . . . 0.35 – 1.0
Current Range (amps) . . . . . . . . . . . . . . . . 0 – 14
Temperature Range (°C) . . . . . . . . . . . . . . . -40 to 125
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . <10mΩ @ 20mV
Voltage Drop . . . . . . . . . . . . . . . . . . . . . . . <10.0mV/amp
Centerline Spacing – unsealed (mm) . . . . . . 3.5
Centerline Spacing – sealed (mm) . . . . . . . . 6.0
Blade Width (mm) . . . . . . . . . . . . . . . . . . . . 1.5
2
150 Series Terminals – Tin Plated
Temperature Rise Above
Ambient (25°C) vs Current*
Temperature Rise (°C)
100
0.50
80
0. 80
60
1.0
40
20
0
0
5
10
15
20
Temperature Derating Curves*
Maximum Current (amps)
20
0. 80
15
0.50
10
1.0
5
0
25
50
75
100
125
Current (amps)
Ambient Temperature (°C)
280 Series Terminals – Tin Plated
Temperature Rise Above
Ambient (25
°
C) vs Current*
Temperature Rise (°C)
100
0.50
80
0. 80
60
1.0
40
5.0
20
0
0
10
20
30
40
50
3.0
2.0
Temperature Derating Curves*
Maximum Current (amps)
50
40
1.0
30
0.80
20
10
0.50
0
25
50
75
100
125
5.0
3.0
2.0
280 Series
Cable Range (mm ) . . . . . . . . . . . . .
Current Range (amps) . . . . . . . . . . .
Temperature Range (°C) . . . . . . . . . .
Resistance. . . . . . . . . . . . . . . . . . . . .
Voltage Drop . . . . . . . . . . . . . . . . . .
Centerline Spacing – unsealed (mm) .
Centerline Spacing – sealed (mm) . . .
Blade Width (mm) . . . . . . . . . . . . . . .
2
Temperature Rise (°C)
100
0.50
80
0. 80
60
1.0
40
5.0
20
0
0
10
20
30
40
50
3.0
2.0
Maximum Current (amps)
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0.35 – 5.0
0 – 30
-40 to 125
<10mΩ @ 20mV
<3.0mV/amp
5.0
7.7
2.8
Current (amps)
Ambient Temperature (°C)
480 Series Terminals – Tin Plated
Temperature Rise Above
Ambient (25
°
C) vs Current*
50
40
1.0
30
0.80
20
10
0.50
0
25
50
75
100
125
Temperature Derating Curves*
5.0
3.0
2.0
480 Series
Cable Range – unsealed (mm
2
) . . . . . . . . . 0.35 – 5.0
Cable Range – sealed (mm
2
) . . . . . . . . . . . 0.50 – 5.0
Current Range (amps) . . . . . . . . . . . . . . . . 0 – 42
Temperature Range (°C) . . . . . . . . . . . . . . . -40 to 125
Resistance . . . . . . . . . . . . . . . . . . . . . . . . <10mΩ @ 20mV
Voltage Drop . . . . . . . . . . . . . . . . . . . . . . . <3.0mV/amp
Centerline Spacing – unsealed (mm) . . . . . . 6.9
Centerline Spacing – sealed (mm) . . . . . . . . 9.5
Blade Width (mm) . . . . . . . . . . . . . . . . . . . . 4.8
Current (amps)
Ambient Temperature (°C)
630 Series Terminals – Tin Plated
Temperature Rise Above
Ambient (25
°
C ) vs Current*
Temperature Rise (°C)
100
0.50
80
0. 80
60
1.0
40
3.0
20
5.0
0
0
10
20
30
40
50
2.0
Temperature Derating Curves*
Maximum Current (amps)
50
40
1.0
30
0.80
20
10
0.50
0
25
50
75
100
125
5.0
3.0
2.0
630 Series
Cable Range – unsealed (mm ) . . . . . . . . . 0.35 – 5.0
Cable Range – sealed (mm
2
) . . . . . . . . . . . 0.50 – 5.0
Current Range (amps) . . . . . . . . . . . . . . . . 0 – 46
Temperature Range (°C) . . . . . . . . . . . . . . . -40 to 125
Resistance . . . . . . . . . . . . . . . . . . . . . . . . <10mΩ @ 20mV
Voltage Drop . . . . . . . . . . . . . . . . . . . . . . . <3.0mV/amp
Centerline Spacing – unsealed (mm) . . . . . . 8.5
Centerline Spacing – sealed (mm) . . . . . . . . 10.8
Blade Width (mm) . . . . . . . . . . . . . . . . . . . . 6.3
2
Current (amps)
Ambient Temperature (°C)
800 Series Terminals – Tin Plated
Temperature Rise Above
Ambient (25°C ) vs Current*
Maximum Current (amps)
Temperature Rise (°C)
160
5.0
120
80
8.0
40
0
0
20
40
60
80
100
120
120
100
80
60
5.0
40
20
0
0
25
50
75
100
125
150
8.0
Temperature Derating Curves*
800 Series
Cable Range (mm
2
) . . . . . . . . . . . . . . . . . . 2.0 – 8.0
Current Range (amps) . . . . . . . . . . . . . . . . 0 – 60
Temperature Range (°C) . . . . . . . . . . . . . . . -40 to 125
Resistance . . . . . . . . . . . . . . . . . . . . . . . . <10mΩ @ 20mV
Voltage Drop . . . . . . . . . . . . . . . . . . . . . . . <3.0mV/amp
Centerline Spacing – unsealed (mm) . . . . . . 10.3
Blade Width (mm) . . . . . . . . . . . . . . . . . . . . 8.0
Current (amps)
Ambient Temperature (°C)
* The test data is based on single circuits in free space and was
generated using a “Lumped Resistance” model. The data presented
here does not account for all variables that would be present in an
actual application. Delphi Engineering can model customers’ specific
applications upon request. For additional detailed product
performance, contact 1-800-PACKARD or visit our website at
www.delphiconnect.com.
Cable Sizes
0.5 mm
2
0.8 mm
2
1.0 mm
2
2.0 mm
2
3.0 mm
2
5.0 mm
2
8.0 mm
2
www.delphiconnect.com
Connection Systems
P.O. Box 431, Warren, OH 44486 USA
Tel: [1] 330.759.6000
Fax: [1] 330.759.6085
Printed on Recycled Paper.
© 2000, Delphi Automotive Systems. All rights reserved.
Printed in the U.S.A.
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