High-voltage contactor
Gas-filled contactor for high-voltage DC switching
Series/Type:
Ordering code:
Date:
Version:
HVC500B-24S
B88269X1200C011
2018-05-18
03
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Identification/Classification 1
High-voltage contactor
(header 1 + top left bar):
Identification/Classification 2
Gas-filled contactor for high-voltage DC switching
(header 2 + bottom left header bar):
Ordering code: (top right header bar)
B88269X1200C 11
Series/Type: (bottom right header bar)
HVC500B-24S
Preliminary data (optional):
Department:
PPD AB PD / PPD AB PM
Date:
2018-05-18
Version:
03
EPCOS AG 2018. Reproduction, publication and dissemination of this publication, enclosures hereto and the information
contained therein without EPCOS' prior express consent is prohibited.
EPCOS AG is a TDK Group Company.
High-voltage contactor
Gas-filled contactor for high-voltage DC switching
B88269X1200C011
HVC500B-24S
Product description
The HVC series has been especially designed to meet the requirements of high-voltage DC switching
applications. The optimized hermetically sealed design exhibits excellent reliability performance
against harsh environments. HVC series can be used in a wide range of applications.
Features
Gas-filled and hermetically sealed
No EMI, no inrush current phase at start-up
No polarity of contact terminals
RoHS compatible
Characteristics
Height × width × depth
Weight
Inner contact material
Contact arrangement
Internal contact gap (full disconnection)
Recommended connection cable cross section
a)
Coil wires
- length
- cross section
- material
Auxiliary contact
- max. voltage
- max. current
- max. resistance
- cross section
Vibration in closed state, xyz-axis
- shock, 11 ms ½ sine, peak
- vibration, sine 100 … 2000 Hz, peak
- wideband random vibration, 10 ... 1000 Hz
b)
Operation and storage
c)
- temperature
- humidity
- air pressure
Climatic category (IEC 60068-1)
Label, black positive
HVC500B-24S
B88269X1200C 11
1234567890
J_ _ _
Applications
Battery charge/ discharge systems
Renewable energy storage systems
DC high-voltage/ high-current applications
DC fast charging stations
94 × 89 × 44
~ 500
Cu alloy
1A
3.0 (2 × 1.5)
> 200
300
0.5
Cu
36
250
200
0.25
20
20
5
−40 ... +85
5 … 85
69 … 106
40/085/21
mm
g
mm
mm²
mm
mm
2
V
mA
mΩ
mm
2
g
g
g
eff
°C
%
kPa
[type name]
[ordering code]
[ser.no.] [internal code]
[certifications]
Designed in GermanyMade in Malaysia
Certifications
UL 60947-4-1 (E491412)
Notes
a)
The diameter must be matched to actual current and operation temperature (see: Cautions and warnings, page 7).
b)
Acc. to IEC 60068-2-64
c)
Freezing or condensing must be avoided.
PPD AB PD / PPD AB PM
Please read
Cautions and warnings
and
Important notes
at the end of this document.
Page 2 of 8
Version: 03 / 2018-05-18
High-voltage contactor
Gas-filled contactor for high-voltage DC switching
B88269X1200C011
HVC500B-24S
Specification
Contact
Maximum operating voltage
Continuous operating current
Temporary overcurrent
(10 min)
Temporary overcurrent
(1 min)
1)
Mechanical life time
Minimum make and break current
Maximum cut-off current
(1 operation)
2) 3) 4)
Contact resistance typical
(> 100 A)
Insulation resistance at 1000 V (initial)
contact to contact / contact to coil
Dielectric strength
contact to contact / contact to coil
5)
Operating time
make
break
Coil
Nominal voltage
Operating voltage range
Pick-up voltage (max.)
Drop-out voltage (min.)
Power at nominal voltage
6)
Nominal resistance
Minimum holding current
24
18 … 32
18
2
6
96
80
V
DC
V
DC
V
DC
V
DC
W
Ω
mA
900
500
600
750
1 000 000
1
2000
< 0.4
>1
> 3800
< 35
< 15
V
DC
A
A
A
switchings
A
A
mΩ
GΩ
V
AC
ms
ms
Notes:
1)
Duty cycle 50%, cycle duration 1 s, value represents B10 life time acc. to Weibull analysis.
2)
Specified according to JIS C 5442 (temperature 15 °C to 35 °C, humidity 25% to 85% RH).
3)
Tested at 450 V for resistive loads including inductance L < 35 µH.
End of life is reached when insulation resistance is < 50 MΩ at 1000 V.
4)
No fire and no explosion will occur after this break. Afterwards, the dielectric strength and insulation resistance may
not meet initial data sheet specification.
5)
Detection limit 10 mA
6)
Tolerance ±10% at thermal equilibrium
PPD AB PD / PPD AB PM
Please read
Cautions and warnings
and
Important notes
at the end of this document.
Page 3 of 8
Version: 03 / 2018-05-18
High-voltage contactor
Gas-filled contactor for high-voltage DC switching
B88269X1200C011
HVC500B-24S
Characteristics
*) For currents > “make and break border” only break is permitted to avoid tack welding, duty cycle 1%, 600 s cycle duration.
For currents < “make and break border” make and break is permitted duty cycle 10%, 10 s cycle duration.
PPD AB PD / PPD AB PM
Please read
Cautions and warnings
and
Important notes
at the end of this document.
Page 4 of 8
Version: 03 / 2018-05-18
High-voltage contactor
Gas-filled contactor for high-voltage DC switching
B88269X1200C011
HVC500B-24S
Dimensional drawings in mm
The cover over the main contacts is optional. It can be removed and reapplied if needed.
Connection name
Main 1 terminal
Main 2 terminal
Coil 1 wire (+)
Coil 2 wire (−)
Auxiliary contact COM wire (common)
Auxiliary contact NC wire (normally closed)
Auxiliary contact NO wire (normally open)
Notes:
Auxiliary contacts “blue” and “white” are normally open.
When the contacts are short and the coil voltage is “0 V”, the part is stuck.
Marking
none
none
red
black
white
green
blue
PPD AB PD / PPD AB PM
Please read
Cautions and warnings
and
Important notes
at the end of this document.
Page 5 of 8
Version: 03 / 2018-05-18
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