33.30
#
0.75
CAVITY OPENING MOLDED-OVER
FOR P/N 54200381 ONLY
( 3.20 )
A
( 1.40 )
B
FINAL ASSEMBLY MARKING TO
BE LOCATED ON THIS SURFACE
WEDGE (TPA) 2
PRE-ASSY
POSITION
MAT'L PA66 GF 35
17.57
#
0.25
4
CPA-OPTIONAL
PRE-ASSY POSITION
MAT'L PA66 GF 35
( 0.30 )
( 1.50 )
A
(MOLD
& CAVITY ID)
INDEX A
INDEX B
SCALE
( 1.40 )
( 3.20 )
1 :1
XX
A
B
( 4.00 )
( 8.00 )
3
RING SEAL
MAT'L SILICONE
21.6
(SOURCE ID)
1 INSULATOR
MAT'L PA66 GF 35
TERMINAL CAVITY ID
SECTION
SCALE
A-A
2 :1
SECTION
WEDGE IN PRE-ASSEMBLY POSITION
AS SUPPLIED BY CONNECTOR
MANUFACTURER
INDEX C
INDEX D
B-B
30.9 #
0.3
DIMENSION TO BE VERIFIED BY
WIRE HARNESS SUPPLIER
TPA SHOWN IN
FINAL POSITION
2
4
CPA-OPTIONAL
PRE-ASSY POSITION
TO RETURN WEDGE TO PRE-SEAT
POSITION OR COMPLETELY REMOVE
THE WEDGE FROM CONNECTOR. USE
TERMINAL PICK IN AREA INDICATED
7
WIRE
SEE NOTE #4
7
SERVICE VIEW
FOR REF. ONLY
OPTIONAL
FEMALE HOUSING
MVL P/N 54200382
FEMALE HOUSING
DELPHI P/N 33109603
5
TERMINAL
SEE APPLICABLE
COMPONENTS CHART
6 CABLE SEAL
SEE APPLICABLE
COMPONENTS CHART
19.3
SECTION
TPA IN FINAL ASSEMBLY POSITION
AS SUPPLIED ON HARNESS
B-B
SECTION
(ALL SEALING RIBS MUST BE
PUSHED IN TO FULLY ENGAGE)
B-B
ASSEMBLY PART NUMBER CHART
MVL
NUMBER
54200378
54200379
54200380
54200381
F519600
F500900
F600900
F177010
REV
H
H
H
H
K
K
K
K
DELPHI
NUMBER
13578335
13800877
33511473
13576035
13893234
13982959
33511474
13925686
33126400
INDEX
REV TYPE
01
01
01
01
02
02
02
02
01
A
B
C
D
A
B
C
D
A
INSULATOR
(HOUSING)
COLOR
BLACK
LT GRAY
BROWN
DK GRAY
BLACK
LT GRAY
BROWN
DK GRAY
BLACK
MVL
54200382
54200383
54200384
54200385
54200382
54200383
54200384
54200385
33109603
DELPHI
MVL
54200386
54200387
54200388
54200389
54200386
54200387
54200388
54200389
54200386
F752210
54200392
NA
NA
NOTES:
1) VALIDATED TO SAE/USCAR-2 REV 4
2) VALIDATED TO THE FOLLOWING TEMP, VIBRATION, AND SEALING CLASSES:
- GMW3191 SECTION 4.28 V4 T4 (155°C) WITH GOLD OR SILVER TERMINALS
- SAE/USCAR-2 V3 T4 (150°C) WITH GOLD OR SILVER TERMINALS
- SAE/USCAR-2 V3 T3 (125°C) / V2 T4 (150°C) WITH TIN/SILVER TERMINALS
- SAE/USCAR-2 V2 T3 (125°C) WITH TIN TERMINALS
- SAE/USCAR-2 SEALING S3 T4 (150°C)(ISO16750 9K EQUIVELENT)
3) CONNECTOR MAY BE USED WITH THE FOLLOWING TERMINALS:
- DELPHI APEX 1.2 TERMINALS LISTED IN THE APPLICABLE COMPONENTS CHART ON
THIS DRAWING WITH WIRE SIZES DEFINED IN NOTE 4.
- SEE DELPHI DRAWING C18001-1-2-CUST FOR SPECIFIC TERMINAL DETAILS AND
CRIMPING REQUIREMENTS
- PLATING OF TERMINALS AND MATING DEVICE BLADES MUST BE COMPATIBLE
TPA
DELPHI
MVL
RING SEAL
DELPHI
MVL
CPA
DELPHI
APPLICABLE COMPONENTS CHART
ITEM
NO.
ITEM DESCRIPTION
1.20 SYSTEM TERMINAL
1.20 SYSTEM TERMINAL
1.20 SYSTEM TERMINAL
1.20 SYSTEM TERMINAL
5
1.20 SYSTEM TERMINAL
1.20 SYSTEM TERMINAL
1.20 SYSTEM TERMINAL
1.20 SYSTEM TERMINAL
1.20 SYSTEM CABLE SEAL
ROUND
6
1.20 SYSTEM CABLE SEAL
ROUND
1.20 SYSTEM CABLE SEAL
ROUND
7
1.20 SYSTEM CAVITY PLUG
SILVER
SILVER
GOLD
GOLD
RUST RED
BLUE
TAN
GREEN
MVL
MVL
MVL
MVL
MVL
(QSR)
MVL
(QSR)
MVL
(QSR)
MVL
(QSR)
F731400
F931400
54001863
54002005
C528010
(A-0419)
54200391
(A-0131)
C073510
(A-0419B)
C628010
(A-0412)
13805376
13805375
13579640
13827658
13898958
13819956
33511987
13898957
18
20
18
20
PLATING
OR
COLOR
TIN
TIN
TIN/SILVER
TIN/SILVER
SUPPLIER
NAME
MVL
MVL
MVL
MVL
NUMBER
54001864
54002006
54001866
54002007
DELPHI
NUMBER
13576990
13806233
13587331
15521522
GRIP
CODE
18
20
18
20
WIRE
SIZE
18-16 AWG
0.75-1.25mm²
22-20 AWG
0.35-0.50mm²
18-16 AWG
0.75-1.25mm²
22-20 AWG
0.35-0.50mm²
18-16 AWG
0.75-1.25mm²
22-20 AWG
0.35-0.50mm²
18-16 AWG
0.75-1.25mm²
22-20 AWG
0.35-0.50mm²
18-16 AWG
1.00-1.25mm²
22-20 AWG
0.50-0.75mm²
0.35mm²
INSULATION
DIAMETER
RANGE
1.70mm-2.41mm
1.20mm-1.90mm
1.70mm-2.41mm
1.20mm-1.90mm
1.70mm-2.41mm
1.20mm-1.90mm
1.70mm-2.41mm
1.20mm-1.90mm
1.90mm-2.41mm
1.40mm-1.90mm
1.20mm-1.40mm
MATERIAL/SPEC NO
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
COPPER ALLOY / NA
SILICONE
SILICONE
SILICONE
SILICONE
4) CONNECTOR SYSTEM VALIDATED TO USCAR-2 REQUIREMENTS WITH THE
FOLLOWING RANGE OF WIRE SIZES AND TYPES IN CONJUNCTION WITH
APPROPRIATE COMPONENTS FOUND IN THE "APPLICABLE COMPONENTS" CHART:
AWG - WIRE SIZES: 22AWG - 16AWG
INSULATION DIAMETER: 1.50mm MIN - 2.41mm MAX
WIRE TYPE: M1L123-A, MS-8288, MS-9502 OR EQUIVALENT
(STRUCTURE AND PROPERTIES ACCORDING TO SAE J1128)
METRIC - WIRE SIZES: 0.35mm² - 1.25mm²
INSULATION DIAMETER: 1.20mm MIN - 2.30mm MAX
WIRE TYPE: FLR2X, FLR9X OR EQUIVALENT
(STRUCTURE AND PROPERTIES ACCORDING TO ISO 6722)
CONTACT DELPHI ENGINEERING REGARDING USE OF OTHER WIRE SIZES AND /OR TYPES
WIRE AND INSULATION TYPE MUST BE APPROPRIATE FOR TEMPERATURE
CLASS
& APPLICATION ENVIRONMENT
5) CONNECTOR IS MATE COMPATIBLE WITH DEVICES WHICH CONFORM WITH THE
FOLLOWING USCAR INTERFACE SPECIFICATIONS:
- 120-S-003-1-Z01 (WITH EWCAP-001 TYPE 120-T BLADES)
- 120-S-003-1-Z02 (WITH EWCAP-001 TYPE 120-T BLADES)
6) ANNUAL QUALITY REQUIREMENTS:
- IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER DELPHI
SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT AND ANNUAL PV
REQUIREMENTS OF ISO TS16949 AND SAE/USCAR-2 REV 5. FOR
TERMINAL TO CONNECTOR AND TPA TO CONNECTOR ONLY.
7) SOURCE ID, MOLD
8)
& CAVITY ID SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
ECN-13-01229 ECO 424611 - ADD PART NUMBER 33126400 FOR NEW CLEARANCE SLOT OPTION
CHART
H2-H4 ADD VIEWS OF KEY A HOUSINGS 54200382
& 33109603
NOTES REVISED NOTE 1 - REV 4 WAS REV 3, REMOVED EXCEPTIONS
ECN-13-01030 BOM 423850 CORRECT DELPHI AND MVL PCL LEVELS
PART ECO
ECN-13-01007 ECO 423850 - ADD DELPHI ASSY AND APPLICABLE COMPONENT P/N'S LEVELS
CHARTS
FOR MVL
-
UPDATE VIEWS FOR DESIGN IMPROVEMENT TO CPA P/N F752210
-
NOTES REVISE NOTE 2 PERFORMANCE DATA
ECN-12-01303 CHRT 0.35 CABLE SEAL C073510, ADD 0.35mm² and 22 AWG WIRE
APP
ADD
PART BOM
REMOVE F534300, C434300, TEMP CLASS COLUMN
B11 ADD INSULATION DIA RANGE TO APP CHART
NOTES REVISE NOTE 4
12-00271 CHART F752210 WAS 54200016 (NEW CPA) , PCL UPDATED TO 'H' , 0.75-1.25mm²
0.75-1.50mm²
NOTES NOTE #4 WAS CORRECTED (0.50-1.25mm² WAS 0.50-1.50mm²)
11970
N13 CORRECTED DIMENSION: 33.3±0.75 WAS 33.1±0.3
11903 CHART APPLICIBLE COMPONENTS CHART REVISED
CHART F519600 WAS F400900 (CORRECTION)
11891 CHART ADDED KEY OPTION D WITH CPA (F177010)
11838 CHART APPLICIBLE COMPONENTS CHART REVISED
NOTES REVISED NOTE #5
CHART CORRECTED PCL CODES
10700
ALL REVISED AND REDRAWN IN FCI - CUSTOMER FRAME.
ASSY P/N F5434300 FOR FLUOROSILICONE MATERIAL APPLICATION ADDED, CH
----
D16
WITH FLUOROSILICONE SEAL P/N'S (NOT AVAILABLE).
USCAR-2 REV 4
NONE
1 PLACE DIMS # 0.25
2 PLACE DIMS # 0.10
NONE
(SEE TABLE)
-
SEE TABLE
A-126
SEE NOTE 5
-
-
A1
CHART ASSEMBLY - 3-WAY FEMALE
2003-07-25
J. LAURIN
Matt MAJOR
Sucha SIAN
Jeff CAMPBELL
(1.2MM APEX SEALED CONNECTOR SYSTEM)
K29002
SERIAL RELEASED
See Table
N
-
1
1
OPTIONAL AS REQUIRED
INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING DIMENSIONS
OR SPECIFICATIONS.
2013/11/13
2013/11/13
2013/11/13
3 WAY SENSOMATE 1.2
AM030093
-
K29002
-
3:1
Analog electronics
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