Wall Industries, Inc.
Rev D
DCMPP10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
FEATURES
•
2µA Patient Leakage Current
•
Single & Dual Outputs
•
High Efficiency up to 89%
•
2:1 Wide Input Voltage Ranges
•
Built-in EMI Class A Filter
•
Up to 10 Watts Output Power
Size:
1.25 x 0.80 x 0.40 inches
(31.8 x 20.3 x 10.2 mm)
Applications:
•
Medical Equipment
•
Telecom/Datacom
•
Semiconductor Equipment
•
Industry Control Systems
•
PV Power Systems
•
IGBT Gate Drivers
•
5000VAC I/O 2MOPP Isolation
•
Reinforced Insulation for 250VAC Working Voltage
•
Clearance and Creepage Distance: 8.0mm/2MOPP
•
Short Circuit, Over Voltage, and Over Load Protection
•
CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC
•
Compliant to RoHS EU Directive 2011/65/EU
•
ANSI/AAMI ES60601-1, EN60601-1, & IEC60601-1 Safety Approvals
•
Optional Remote On/Off Control and Trim Pin
DESCRIPTION
The DCMPP10 series of medical DC/DC power converters provides up to 10 Watts of output power in a 1.25” x
0.80” x 0.40” DIP package. This series consists of single and dual output models with 2:1 wide input voltage
ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 89%,
5000VAC I/O (2 MOPP) isolation, and -40°C to +105°C operating temperature range. These converters are also
protected against short circuit, over voltage, and over load conditions. All models are RoHS compliant and have
ANSI/AAMI ES60601-1, EN60601-1, and IEC60601-1 safety approvals. Remote on/off and Trim functions are also
available for this series.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
(1)
DCMPP10-5S33x
DCMPP10-5S05x
DCMPP10-5S12x
DCMPP10-5S15x
DCMPP10-5S24x
DCMPP10-12S33x
DCMPP10-12S05x
DCMPP10-12S12x
DCMPP10-12S15x
DCMPP10-12S24x
DCMPP10-24S33x
DCMPP10-24S05x
DCMPP10-24S12x
DCMPP10-24S15x
DCMPP10-24S24x
DCMPP10-48S33x
DCMPP10-48S05x
DCMPP10-48S12x
DCMPP10-48S15x
DCMPP10-48S24x
Model Number
(1)
DCMPP10-5D05x
DCMPP10-5D12x
DCMPP10-5D15x
DCMPP10-12D05x
DCMPP10-12D12x
DCMPP10-12D15x
DCMPP10-24D05x
DCMPP10-24D12x
DCMPP10-24D15x
DCMPP10-48D05x
DCMPP10-48D12x
DCMPP10-48D15x
Input Voltage Range
Output Voltage Output Current
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
2500mA
2000mA
830mA
670mA
416mA
2500mA
2000mA
830mA
670mA
416mA
2500mA
2000mA
830mA
670mA
416mA
2500mA
2000mA
830mA
670mA
416mA
Output
Ripple & Noise
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
Output
Ripple & Noise
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
No Load
Input Current
10mA
10mA
20mA
20mA
20mA
10mA
10mA
10mA
10mA
10mA
6mA
6mA
6mA
6mA
6mA
4mA
4mA
4mA
4mA
4mA
No Load
Input Current
25mA
25mA
25mA
10mA
10mA
10mA
6mA
6mA
6mA
4mA
4mA
4mA
Output Power
8.25W
10W
10W
10W
10W
8.25W
10W
10W
10W
10W
8.25W
10W
10W
10W
10W
8.25W
10W
10W
10W
10W
Output Power
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
Efficiency
80%
84%
86.5%
87%
85.5%
83%
85.5%
88%
89%
89%
83%
86.5%
89%
89%
89%
82.5%
86.5%
89%
89%
88.5%
Efficiency
83%
85.5%
86.5%
84%
89%
88%
85%
89%
88%
85%
88%
88%
Maximum
Capacitive Load
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
Maximum
Capacitive Load
±1440µF
±250µF
±180µF
±1440µF
±250µF
±180µF
±1440µF
±250µF
±180µF
±1440µF
±250µF
±180µF
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
DUAL OUTPUT MODELS
Input Voltage Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±1000mA
±416mA
±333mA
±1000mA
±416mA
±333mA
±1000mA
±416mA
±333mA
±1000mA
±416mA
±333mA
10/27/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 1 of 5
Wall Industries, Inc.
Rev D
DCMPP10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
SPECIFICATIONS: DCMPP10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
INPUT SPECIFICATIONS
Input Voltage Range
TEST CONDITIONS
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
Referenced to –INPUT pin
Nominal Vin
Nominal Vin
DC/DC ON
DC/DC OFF
Min
4.5
9
18
36
Typ
5
12
24
48
Max
9
18
36
75
4.5
9
18
36
Unit
VDC
Start-Up Voltage
VDC
Shutdown Voltage
4
8
16
33
16
25
50
100
See Table
Pi type
Open or 0 ~ 1.2VDC
2.2 ~ 12 VDC
1
2.5
See Table
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
+10
+20
+10
See Table
See Table
See Table
30
40
50
250
30
30
+0.02
VDC
Input Surge Voltage (3sec, max.)
Input Current
Input Filter
Remote On/Off Control
(Only for “B” type pin connection models)
VDC
Input Current of CTRL Pin
Remote Off Input Current
-0.5
mA
mA
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
Cross Regulation
Voltage Adjustability
(Only for “B” type pin connection models)
Low line to high line at full load
No load to full load
Asymmetrical load 25%/100% FL
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Dual Output Models
3.3V, 5V, 12V Output Models
15V, 24V Output Models
±5V, ±12V, ±15V Output Models
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
-10
-10
-10
%
%
%
%
%
%
Output Power
Output Current
Maximum Capacitive Load
Ripple & Noise (20MHz BW)
Transient Response Recovery Time
Start-Up Time
Temperature Coefficient
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC
3.3V, 5V Output Models
Measured with a 10µF/25V X7R MLCC
12V, 15V Output Models
Measured with a 4.7µF/50V X7R MLCC
24V Output Models
25% load step change
Power Up
Constant resistive load
Remote On/Off
-0.02
mVp-p
µs
ms
%/°C
PROTECTION
Short Circuit Protection
Over Load Protection
% of rated Iout; hiccup mode
3.3V Output Models
5V Output Models
12V Output Models
15V Outputs Models
24V Output Models
5V Output Models
12V Output Models
15V Output Models
Continuous, automatic recovery
150
%
3.7
5.0
5.6
7.0
VDC
13.5
16.0
18.3
22.0
29.1
34.5
5.6
7.0
VDC
13.5
18.2
17.0
22.0
Single Output Models
Over Voltage Protection
Dual Output Models
10/27/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 2 of 5
Wall Industries, Inc.
Rev D
DCMPP10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
SPECIFICATIONS: DCMPP10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage (Input to Output)
Isolation Capacitance
Leakage Current
Clearance/Creepage
TEST CONDITIONS
Nominal input voltage and full load
1 minute
240VAC, 60Hz
Min
Typ
Max
Unit
270
5000
See Table
300
330
12
17
2
8
Without derating
With derating
Natural convection (20LFM)
5
-40
+77
-55
18
95
MIL-STD-810F
MIL-STD-810F
3,849,000 hours
+77
+105
+125
kHz
VAC
pF
µA
mm
°C
°C
°C/W
% RH
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Storage Temperature Range
Thermal Impedance
Relative Humidity
Thermal Shock
Vibration
MTBF
MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment)
PHYSICAL SPECIFICATIONS
Weight
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
0.48oz (14g)
1.25x0.80x0.40 inches (31.8x20.3x10.2mm)
Non-conductive black plastic
Non-conductive black plastic
Silicon (UL94-V0)
ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1
Class A, Class B
Air ±8kV
Contact ±6kV
10 V/m
±2kV
±2kV
10 Vrms
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
EMI (See Note 2)
ESD
Radiated Immunity
Fast Transient (See Note 3)
Surge (See Note 3)
Conducted Immunity
EN55011, EN55022, and FCC Part 18
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical
drawings on page 4 for more information.
2. The DCMPP10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please
contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V) and a
reverse diode (Vishay V10P45) in parallel.
• For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in
parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel.
4. Remote On/Off control is optional and is only available for “B” type pin connection models. To order the converter with remote on/off add the suffix
“-P” to the model number (Ex: DCMPP10-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model
number (Ex: DCMPP10-48S12B-T).
CAUTION:
This power module is not internally fused. An input line fuse must always be used.
10/27/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 5
Wall Industries, Inc.
Rev D
DCMPP10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
Pin size is 0.023 (0.60) Dia
24
23
1
0.08 (2.0)
0.900 (22.86)
15
13
11
12
0.100 (2.54)
PIN
1
11
12
13
15
23
24
PIN CONNECTIONS
SINGLE
+Vin
No Pin
-Vout
+Vout
No Pin
-Vin
-Vin
DUAL
+Vin
Common
No Pin
-Vout
+Vout
-Vin
-Vin
1.25 (31.8)
0.600 (15.24)
0.80 (20.3)
BOTTOM VIEW
0.15 (3.8)
0.40 (10.2)
Unit: inches (mm)
Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
Pin Pitch Tolerance: ±0.01 (±0.25)
Pin Dimension Tolerance: ±0.004 (±0.1)
SIDE VIEW
B Type Pin Connection (Suffix “B”)
Pin size is 0.023 (0.60) Dia
1
2
0.800 (20.32)
23
22
16
14
10
11
PIN
1
2
10
11
14
16
22
23
PIN CONNECTIONS
SINGLE
DUAL
Ctrl (Optional) / No Pin*
Ctrl (Optional) / No Pin*
-Vin
-Vin
Trim (optional) / No Pin* Trim (optional) / No Pin*
No Pin / NC**
-Vout
+Vout
+Vout
-Vout
Common
+Vin
+Vin
+Vin
+Vin
0.08 (2.0)
1.25 (31.8)
0.100 (2.54)
* If Ctrl or Trim options are not chosen then there
is “No Pin” on the corresponding pin number.
0.600 (15.24)
0.80 (20.3)
BOTTOM VIEW
0.15 (3.8)
0.40 (10.2)
** Pin 11 is “No Pin” for
DCMPP10-XXSXXB-T
DCMPP10-XXSXXB-PT
** Pin 11 is “NC” for
DCMPP10-XXSXXB
DCMPP10-XXSXXB-P
SIDE VIEW
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method
shown below. ( ) for dual output trim.
TRIM UP
16 (11)
R
U
10 (10)
14 (14)
TRIM DOWN
10 (10)
R
D
Unit: inches (mm)
Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
Pin Pitch Tolerance: ±0.01 (±0.25)
Pin Dimension Tolerance: ±0.004 (±0.1)
10/27/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 5
Wall Industries, Inc.
Rev D
DCMPP10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
CHARACTERISTIC CURVES
DCMPP10-48S05A Derating Curve
120
100
Output Power (%)
DCMPP10-48S05A Efficiency vs Input Voltage
90
85
E ciency (%)
DCMPP10-48S05A Efficiency vs Output Load
90
85
E ciency (%)
~
80
60
40
20
0
-40
20LFM
100LFM
200LFM
300LFM
400LFM
500LFM
80
75
70
65
60
Iout = 100% F.L.
Iout = 50% F.L.
Iout = 25% F.L.
80
75
70
65
60
Vin = 36V
Vin = 48V
Vin = 75V
~
~
60
70
80
90
100
110
36
40
44
48
52
56
60
64
68
75
10
20
30
40
50
60
70
80
90
100
Ambient Temperature (°C)
Input Voltage (VDC)
% of Full Load
MODEL NUMBER SETUP
DCMPP
Series Name
10
Output Power
10:
10 Watts
-
48
Input Voltage
5:
5 VDC
12:
12 VDC
24:
24 VDC
48:
48 VDC
S
Output Quantity
S:
Single Output
05
Output Voltage
33:
3.3 VDC
05:
5 VDC
12:
12 VDC
15:
15 VDC
24:
24 VDC
B
Pin Connection
A:
A Type
B:
B Type
-
P
(1)
Remote On/Off Option
None:
No Remote On/Off
P:
Remote On/Off
T
(1)
Trim Option
None:
No Trim
T:
Trim
D:
Dual Output
05:
±5 VDC
12:
±12 VDC
15:
±15 VDC
(1) Remote On/Off Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one
example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing
support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact
Wall Industries
for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
10/27/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 5
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