800-034
Abrasion-Resistant Polyurethane Jacket
provides cold temperature flexibility and
high strength. Low smoke/zero halogen
material meets requirements for low
toxicity.
90% Tinned Copper Braid
is terminated
directly to connector with stainless steel
BAND-IT®
strap.
Watertight Overmold
provides strain
relief and protection.
C
Series 800 Harsh Environment Shielded Cordsets
These overmolded cordsets withstand abrasion and chemical exposure. Low smoke zero halogen jacket reduces the amount of
toxic and corrosive gasses emitted during combustion. Cable construction features silver coated stranded conductors with TFE
insulation, tinned copper braid shield and extruded polyurethane jacket. Choose single-ended pigtails or double-ended "back-
to-back" versions. Braid shield is attached directly to connector with
BAND-IT®
straps. Semi-rigid polyamide overmold provides
strain relief and environmental sealing.
Series 801 cordsets are now available with size #20HD, #16 and #12 contacts. Ordering information is found on the following
pages.
HARSH ENVIRoNMENt CoRDSEt SpECIFICAtIoNS
Cable Jacket Material
Cable Shield
Conductors
BanD-It®
Shield Termination Band
Current Rating
Test Voltage (Dielectric Withstanding Voltage)
Insulation Resistance
Operating Temperature
Solvent Resistance, Polyamide Overmold
Shielding Effectiveness
Cable jacket Flammability and Toxicity
Thermoplastic Polyurethane, Black, Low-Smoke, Zero-Halogen
Tin-Coated Copper Braid, 90% Minimum Coverage
Silver Coated Stranded Wire, TFE Insulated, Per M22759/11
Stainless Steel
#23 5 Amps, #20HD 7.5 Amps, #16 13 Amps, #12 23 Amps
#23 500 VAC, #20HD 750 VAC, #16 and #12 1800 VAC Sea Level
200 megohms minimum
-30° C. to +105° C.
Excellent Resistance to Most Solvents, Fuels, and Oils; Poor Resistance to
Strong Acids and Bipolar Solvents (Alcohol)
50 dB minimum from 100MHz to 1000MHz.
Toxicity Index 3.9 per NES 713
Oxygen Index 28% per ASTM D-2863
Smoke Index 24 per NES 711
© 2010 Glenair, Inc.
www.glenair.com
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
C-23
7 - MARCH - 2013
Series 800
Series 800 Mighty Mouse with uN Mating thread
overmolded Cordsets
Series 800 Mighty Mouse with uN Mating thread
overmolded Cordsets
800-034 and 800-041
SERIES 800 CoRDSEtS WItH #23 CoNtACtS
Series 800
800-034
Series
-A
End A
Connector
Plug, with
Male Pin
Contacts
Plug, with
Female
Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
C
End B
Connector
Plug, with Male
Pin Contacts
Plug, with
Female Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket Contacts
No Connector
(Single-Ended)
K
Sample part Number
0
M
8-28
N
A
-36
plug Style
Round
Knurled
Coupling Nut
Round
Knurled
Coupling Nut,
Self-Locking
Hex Coupling
Nut
Hex Coupling
Nut, Self-
Locking
Receptacle
Cable
Wire Shell Material /
Size
Finish
#22
AWG
#24
AWG
Insert protective Shell
Arr.
Cover
Key pos. Length
5-3
6-4
6-6
6-7
7-10
8-13
9-19
10-26
12-37
Metal
Protective
Covers
Included
No Covers
Supplied
C
Overmolded
Cordset, with
Size #23
Contacts
800-034
-A
A
B
K
2
4
Aluminum /
Electroless Nickel
Aluminum /
Cadmium with OD
Chromate
|Aluminum
/ Zinc-
Nickel with Black
Chromate
Aluminum / Nickel-
PTFE
Stainless Steel /
Passivated
M
p
Normal
Pos. X
Pos. Y
Pos. Z
N
X
Y
Z
-B
KL
NF
Overall
Length
In
Inches
12 Inch
Min.
C
ZNu
N
-C
H
D
Mt
Z1
HL
-D
N
N
SERIES 800 CoRDSEtS WItH #20HD CoNtACtS
800-041
Series
Overmolded
Cordset, with
Size #23
Contacts
-A
End A
Connector
Plug, with
Male Pin
Contacts
Plug, with
Female
Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
C
End B
Connector
Plug, with Male
Pin Contacts
Plug, with
Female Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket Contacts
No Connector
(Single-Ended)
K
Sample part Number
0
M
8-28
N
A
-36
plug Style
Round
Knurled
Coupling Nut
Round
Knurled
Coupling Nut,
Self-Locking
Hex Coupling
Nut
Hex Coupling
Nut, Self-
Locking
Receptacle
Cable
Wire Shell Material /
Size
Finish
#20
AWG
#22
AWG
Insert protective Shell
Arr.
Cover
Key pos. Length
6-23
7-25
8-28
9-210
12-220
Metal
Protective
Covers
Included
No Covers
Supplied
800-041
-A
A
B
K
0
2
Aluminum /
Electroless Nickel
Aluminum /
Cadmium with OD
Chromate
|Aluminum
/ Zinc-
Nickel with Black
Chromate
Aluminum / Nickel-
PTFE
Stainless Steel /
Passivated
M
p
Normal
Pos. X
Pos. Y
Pos. Z
N
X
Y
Z
-B
KL
NF
Overall
Length
In
Inches
12 Inch
Min.
C
ZNu
N
-C
H
D
Mt
Z1
HL
-D
N
N
© 2010 Glenair, Inc.
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
7 - MARCH - 2013
C-24
E-Mail: sales@glenair.com
800-038 AND 800-039
SERIES 800 CoRDSEtS WItH #16 poWER CoNtACtS
800-038
Series
Overmolded
Cordset, with
Size #16
Contacts
-A
End A
Connector
Plug, with
Male Pin
Contacts
Plug, with
Female
Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
C
End B
Connector
Plug, with Male
Pin Contacts
Plug, with
Female Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket Contacts
No Connector
(Single-Ended)
K
Sample part Number
6
M
8-2
N
A
-36
plug Style
Round
Knurled
Coupling Nut
Round
Knurled
Coupling Nut,
Self-Locking
Hex Coupling
Nut
Hex Coupling
Nut, Self-
Locking
Receptacle
Cable
Wire
Size
#16
AWG
#18
AWG
Shell Material / Insert protective Shell Key
Finish
Arr.
Cover
pos.
Length
Aluminum /
Electroless Nickel
Aluminum /
Cadmium with OD
Chromate
|Aluminum
/ Zinc-
Nickel with Black
Chromate
Aluminum / Nickel-
PTFE
Stainless Steel /
Passivated
800-038
-A
A
B
K
6
8
M
-B
KL
NF
6-1
8-2
9-4
10-5
12-7
Metal
Protective
Covers
Included
No Covers
Supplied
p
Normal
Pos. X
Pos. Y
Pos. Z
N
X
Y
Z
Overall
Length
In
Inches
12 Inch
Min.
C
C
ZNu
N
-C
H
D
Mt
Z1
HL
-D
N
N
SERIES 800 CoRDSEtS WItH #12 poWER CoNtACtS
800-039
Series
Overmolded
Cordset, with
Size #12
Contacts
-A
End A
Connector
Plug, with
Male Pin
Contacts
Plug, with
Female
Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
C
End B
Connector
Plug, with Male
Pin Contacts
Plug, with
Female Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket Contacts
No Connector
(Single-Ended)
K
Sample part Number
6
M
8-2
N
A
-36
plug Style
Round
Knurled
Coupling Nut
Round
Knurled
Coupling Nut,
Self-Locking
Hex Coupling
Nut
Hex Coupling
Nut, Self-
Locking
Receptacle
Cable
Wire
Size
#12
AWG
#14
AWG
Shell Material / Insert protective Shell Key
Finish
Arr.
Cover
pos.
Length
Aluminum /
Electroless Nickel
Aluminum /
Cadmium with OD
Chromate
|Aluminum
/ Zinc-
Nickel with Black
Chromate
Aluminum / Nickel-
PTFE
Stainless Steel /
Passivated
800-039
-A
A
B
K
2
4
M
-B
KL
NF
7-1
10-2
12-2
12-3
Metal
Protective
Covers
Included
No Covers
Supplied
p
Normal
Pos. X
Pos. Y
Pos. Z
N
X
Y
Z
Overall
Length
In
Inches
12 Inch
Min.
C
ZNu
N
-C
H
D
Mt
Z1
HL
-D
N
N
© 2010 Glenair, Inc.
www.glenair.com
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
C-25
7 - MARCH - 2013
Series 800
Series 800 Mighty Mouse with uN Mating thread
overmolded Cordsets
Series 800 Mighty Mouse with uN Mating thread
overmolded Cordsets
Dimensions
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
Series 800
A MAX.
C
B MAX.
POLYAMIDE
OVERMOLD
SHIELDED
JACKETED
CABLE
SERIES 800 RECEPTACLE
SERIES 800 PLUG
OPTIONAL
PROTECTIVE COVER
WITH POLYURETHANE
WIRE ROPE
RIGHt ANGLE CoRDSEtS
LENGTH + 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
C MAX.
MASTER
KEY
LOCATED 180°
FROM CABLE EXIT
E
MAX.
How to order right angle Cordsets
Insert the letter “R” after the End A or End B Connector
letter designator.
example
Straight cable 800-034-ACH4Z16-4PN-72
Right Angle 800-034-ArCrH4Z16-4PN-72
D
MAX.
DIMENSIoNS
Shell
Size
5
6
7
8
9
10
12
© 2010 Glenair, Inc.
A Max.
In.
mm.
2.15
2.15
2.15
2.25
2.55
2.55
2.85
B Max.
In.
mm.
C Max.
In.
mm.
38.1
38.1
D Max.
In.
mm.
0.6
0.6
E Max.
In.
mm.
46.99
46.99
52.07
54.61
59.69
59.69
72.39
Printed in U.S.A.
54.61 0.6
54.61 0.6
54.61 0.7
57.15 0.75
64.77 0.85
64.77 0.85
72.39 1.1
15.24 1.5
15.24 1.5
17.78 1.5
19.05 1.6
21.59 1.9
21.59 1.9
27.94 2.2
15.24 1.85
15.24 1.85
17.78 2.05
19.05 2.15
21.59 2.35
21.59 2.35
27.94 2.85
38.1
0.7
40.64 0.75
48.26 0.85
48.26 0.85
55.88 1.1
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
7 - MARCH - 2013
C-26
E-Mail: sales@glenair.com
Automotive Electronics
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