SPECIFICATION CONTROL DRAWING
Product
Name
D-200-82
Prod.
Rev:
A
I.D.*
a min
b max
Crimp Splicer
øA
øB
C
12.95 (0.510)
12.45 (0.490)
14.86 (0.585)
14.35 (0.565)
14.86 (0.585)
14.35 (0.565)
D
6.22 (0.245)
5.72 (0.225)
7.11 (0.280)
6.60 (0.260)
7.11 (0.280)
6.60 (0.260)
E
max
0.38
(0.015)
0.51
(0.020)
1.27
(0.050)
Color
Code
Red
Blue
Yellow
2.16 (0.085)
1.27 (0.050)
2.03 (0.080)
0.64 (0.025)
1.14 (0.045)
1.91 (0.075)
2.79 (0.110)
1.75 (0.069)
2.70 (0.106)
D-200-83
A
0.64 (0.025)
1.63 (0.064)
2.57 (0.101)
4.32 (0.170)
2.60 (0.102)
3.89 (0.153)
D-200-84
A
0.64 (0.025)
2.46 (0.097)
3.73 (0.147)
* I.D: a- As received; b- After unrestricted recovery thru meltable insert.
Product
Name
D-200-82
D-200-83
D-200-84
MIL Spec
Equivalent Size
M81824/1-1
M81824/1-2
M81824/1-3
Wire
Range
26-20
20-16
16-12
Wgt. Lbs/Mpc
max
1.02
1.61
2.72
MATERIALS
1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified fluoropolymer.
2. MELTABLE RINGS: Environment resistant modified thermoplastic fluoroelastomer. Color: light blue.
3. CRIMP SPLICER: Base Metal: Copper Alloy 101 or 102 per ASTM B75.
Plating: Nickel per SAE AMS-QQ-N-290.
Color Code: See table.
Tyco Electronics Corporation
300 Constitution Drive,
Menlo Park, CA. 94025, U.S.A.
Unless otherwise specified dimensions are in millimeters.
[Inches dimensions are shown in brackets]
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
PREPARED BY:
TITLE:
Raychem
IN-LINE SPLICE SEALING SYSTEM, 1 TO 1
NICKEL PLATED CRIMP, 200deg.C
DOCUMENT NO.:
D-200-82/-83/-84
PROD. REV.:
DOC. ISSUE:
DATE:
Tyco Electronics reserves the right to amend
this drawing at any time. Users should
evaluate the suitability of the product for their
ROUGHNESS IN
application.
MICRON
DCR NUMBER:
REPLACES:
ANGLES: N/A
SEE TABLE
CAGE CODE :
1
SCALE:
SIZE:
07-Nov-05
SHEET:
mforonda
D050442
---
06090
---
A
1 of 2
© 2005 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
SPECIFICATION CONTROL DRAWING
APPLICATION
1. These parts are designed to provide an immersion resistant in-line splices of 1 to 1 wires falling within the size
range listed, and having nickel-plated conductors and insulations rated for at least 135°C.
2. Parts will meet all performance requirements of SAE AS-81824 when installed as outlined below with the
following modifications:
-Heat ageing test temperature of 200ºC.
-Thermal shock maximum temperature of 200ºC.
3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of SAE AS-81824.
4. Packing and packaging shall be in accordance with Section 5, Level C, of SAE AS-81824.
5. This document takes precedence over documents referenced herein.
ASSEMBLY PROCEDURE:
1. Slide sealing sleeve onto one of the wires to be spliced.
2. Strip wires 7.95 [5/16”] to 8.73 [11/32”].
3. Insert one wire into barrel of crimp splicer and crimp using a Raychem AD-1377 crimp tool.
Repeat for the other wire.
4. Center sealing sleeve over the splice.
5. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied
until insert melts and flows axially along the wire.
Unless otherwise specified dimensions are in millimeters. [Inches dimensions are shown in brackets]
DOCUMENT NO.:
DCR NUMBER:
PROD. REV.:
DOC. ISSUE:
DATE:
SHEET:
D-200-82/-83/-84
D050442
SEE TABLE
1
7-Nov-05
2 of 2
© 2005 Tyco Electronics Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
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