PS21661-RZ/-FR
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Single-In-Line Intelligent
Power Module
3 Amperes/600 Volts
A
D
M
L
K
J
H
G
35
34
33
32
31
30
HEATSINK SIDE
C
W
N
P
Y
X
E
AK
V
(2 PLACES)
F
AJ
Z
AA
AL
AD
AB
AH
AE
R
AG
AF
AC
B
PS21661-RZ
1
2 3 4 5
6 7 8 9 10 11
12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29
U
Q
T
S
HEATSINK SIDE
TERMINAL CODE
1
2
3
4
5
6
7
N
P
FO
NC
VNC
CIN
VN1
NC
WN
VWFB
WP
*
NC
12 W(VWFS)
13 NC
8
9
10
11
14
15
16
17
18
19
NC
VN1
NC
VN
VVFBV
VP
20
21
22
23
24
*
NC
V(VVFS)
NC
NC
VN1
NC
25 UN
26 VUFB
27 UP
*
NC
28 U(VUFS)
29 NC
30
31
32
33
34
35
NC
NC
NC
NC
NC
NC
Description:
SIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
single-in-line transfer-mold
package for use in driving small
three phase motors. Use of 5th
generation IGBTs, SIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£
Compact Packages
£
Single Power Supply
£
Integrated HVICs
£
Direct Connection to CPU
Applications:
£
Washing Machines
£
Refrigerators
£
Air Conditioners
£
Small Servo Motors
£
Small Motor Control
Ordering Information:
PS21661-RZ is a 600V,
3 Ampere SIP Intelligent
Power Module.
*
UN-NUMBERED PIN
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
Inches
1.50
0.94
0.16
1.38
0.33
0.61
0.15
0.38
0.57
0.80
1.00
1.23
0.047
0.028
1.39
0.048
0.05
0.10
Millimeters
38.0
24.0
4.0
35.0
8.5
15.5
3.8
9.6
14.6
20.4
25.4
31.2
1.2
0.7
35.28
1.22
1.27
2.54
Dimensions
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
AJ
AK
AL
Inches
0.02
0.06
0.07
0.03
0.11
0.90
0.75
0.17
0.20
0.09
0.15
0.05
0.20
0.016
0.13
0.14
0.28
Millimeters
0.5
1.6
1.9
0.8
2.7
22.8
19.0
4.2
5.2
2.4
3.81
1.27
5.08
0.4
3.3
3.6
0.7
1
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21661-RZ/-FR
Intellimod™ Module
Single-In-Line Intelligent Power Module
3 Amperes/600 Volts
A
D
M
L
K
J
H
G
35
34
33
32
31
30
HEATSINK SIDE
C
W
N
P
Y
X
E
AG
V
(2 PLACES)
F
AH
Z
AA
AJ
0ϒ
+10ϒ
-0ϒ
AB
AD
AC
0ϒ
+10ϒ
-0ϒ
R
B
PS21661-FR
1
2 3 4 5
6 7 8 9 10 11
12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29
U
Q
T
S
AF
AE
HEATSINK SIDE
TERMINAL CODE
1
2
3
4
5
6
7
N
P
FO
NC
VNC
CIN
VN1
NC
WN
VWFB
WP
*
NC
12 W(VWFS)
13 NC
8
9
10
11
14
15
16
17
18
19
NC
VN1
NC
VN
VVFBV
VP
20
21
22
23
24
*
NC
V(VVFS)
NC
NC
VN1
NC
25 UN
26 VUFB
27 UP
*
NC
28 U(VUFS)
29 NC
30
31
32
33
34
35
NC
NC
NC
NC
NC
NC
*
UN-NUMBERED PIN
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
Inches
1.50
0.94
0.16
1.38
0.33
0.61
0.15
0.38
0.57
0.80
1.00
1.23
0.047
0.028
1.39
0.048
0.05
Millimeters
38.0
24.0
4.0
35.0
8.5
15.5
3.8
9.6
14.6
20.4
25.4
31.2
1.2
0.7
35.28
1.22
1.27
Dimensions
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
AJ
Inches
0.10
0.02
0.06
0.07
0.03
0.11
0.90
0.71
0.20
0.016
0.09
0.22
0.26
0.14
0.13
0.028
Millimeters
2.54
0.5
1.6
1.9
0.8
2.7
22.8
18.1
5.08
0.4
2.4
5.5
6.5
3.6
3.3
0.7
2
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21661-RZ/-FR
Intellimod™ Module
Single-In-Line Intelligent Power Module
3 Amperes/600 Volts
Absolute Maximum Ratings,
T
j
= 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature*
Heatsink Operation Temperature (See T
f
Measurement Point Illustration)
Storage Temperature
Mounting Torque, M3 Mounting Screws
Module Weight (Typical)
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
Symbol
T
j
T
f
T
stg
—
—
V
CC(prot.)
V
ISO
PS21661-RZ/-FR
-20 to 125
-20 to 100
-40 to 125
7
10
400
2500
Units
°C
°C
°C
in-lb
Grams
Volts
Volts
*The maximum junction temperature rating of the power chips integrated within the SIP-IPM is 150°C (@T
f
≤
100°C). However, to ensure safe operation of the SIP-IPM,
the average junction temperature should be limited to T
j(avg)
≤
125°C (@T
f
≤
100°C).
**V
D
= 13.5 ~ 16.5V, Inverter Part, T
j
= 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage
Collector Current (T
f
= 25°C)
Peak Collector Current (T
f
= 25°C, t
w
≤
1ms)
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation (T
f
= 25°C, per 1 Chip)
V
CES
±I
C
±I
CP
V
CC
V
CC(surge)
P
C
600
3
6
450
500
11.1
Volts
Amperes
Amperes
Volts
Volts
Watts
Control Sector
Supply Voltage (Applied between V
N1
-V
NC
)
Supply Voltage (Applied between V
UFB
-U(V
UFS
), V
VFB
-V(V
VFS
), V
WFB
-W(V
WFS
))
Input Voltage (Applied between U
P
, V
P
, W
P
-V
NC
, U
N
, V
N
, W
N
-V
NC
)
Fault Output Supply Voltage (Applied between F
O
-V
NC
)
Fault Output Current (Sink Current at F
O
Terminal)
Current Sensing Input Voltage (Applied between C
IN
-V
NC
)
V
D
V
DB
V
IN
V
FO
I
FO
V
SC
20
20
-0.5 ~ V
D
-0.5 ~ V
D
10
-0.5 ~ V
D
Volts
Volts
Volts
Volts
mA
Volts
T
f
Measurement Point
CONTROL TERMINALS
SIP-IPM
10.5mm
15mm
Al BOARD
1.5mm
10mm
FWDi CHIP
IGBT CHIP
25mm
TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)
TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)
3
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21661-RZ/-FR
Intellimod™ Module
Single-In-Line Intelligent Power Module
3 Amperes/600 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector Cutoff Current
Diode Forward Voltage
Collector-Emitter Saturation Voltage
Inductive Load Switching Times
I
CES
V
EC
V
CE(sat)
t
on
t
rr
t
C(on)
t
off
t
C(off)
V
CC
= 300V, V
D
= V
DB
= 15V,
I
C
= 3A, T
j
= 125°C, V
IN
= 0
⇔
5V,
Inductive Load (Upper-Lower Arm)
V
CE
= V
CES
, T
j
= 25°C
V
CE
= V
CES
, T
j
= 125°C
T
j
= 25°C, -I
C
= 3A, V
IN
= 0V
I
C
= 3A, T
j
= 25°C, V
D
= V
DB
= 15V, V
IN
= 5V
I
C
= 3A, T
j
= 125°C, V
D
= V
DB
= 15V, V
IN
= 5V
—
—
—
—
—
0.50
—
—
—
—
—
—
1.55
1.60
1.70
0.85
0.20
0.35
1.00
0.55
1.0
10
2.00
2.15
2.30
1.25
—
0.55
1.50
1.10
mA
mA
Volts
Volts
Volts
µs
µs
µs
µs
µs
Control Sector
Supply Voltage
V
D
V
DB
Circuit Current
I
D
Applied between V
N1
-V
NC
Applied between V
UFB
-V
UFS
,
V
VFB
-V
VFS
, V
WFB
-V
WFS
V
D
= 15V, V
IN
= 0V,
Total of V
N1
-V
NC
(U, V, W)
V
D
= 15V, V
IN
= 5V,
Total of V
N1
-V
NC
(U, V, W)
I
DB
V
DB
= 15V, V
IN
= 0V,
V
UFB
-U(V
UFS
), V
VFB
-V(V
VFS
), V
WFB
-W(V
WFS
)
V
DB
= 15V, V
IN
= 5V,
V
UFB
-U(V
UFS
), V
VFB
-V(V
VFS
), V
WFB
-W(V
WFS
)
Fault Output Voltage
Input Current
Short-Circuit Trip Level*
Supply Circuit Undervoltage
V
FOH
V
FOL
I
IN
V
SC(ref)
UV
DBt
UV
DBr
UV
Dt
UV
Dr
Fault Output Pulse Width**
ON Threshold Voltage
OFF Threshold Voltage
t
FO
V
th(on)
V
th(off)
Applied between U
P
, V
P
, W
P
-V
NC,
U
N
, V
N
, W
N
-V
NC
V
SC
= 0V, F
O
Circuit: 1k
Ω
to 5V Pull-up
V
SC
= 1V, I
FO
= -10mA
V
IN
= 5V
T
j
= 25°C, V
D
= 15V
Trip Level, T
j
≤
125°C
Reset Level, T
j
≤
125°C
Trip Level, T
j
≤
125°C
Reset Level, T
j
≤
125°C
4.9
—
0.70
0.43
10.0
10.5
10.3
10.8
20
2.10
1.10
—
—
1.06
0.48
—
—
—
—
40
2.35
1.40
—
0.95
1.50
0.53
12.0
12.5
12.5
13.0
—
2.60
1.80
Volts
Volts
mA
Volts
Volts
Volts
Volts
Volts
µs
Volts
Volts
—
—
0.35
mA
—
—
0.35
mA
—
—
3.60
mA
—
—
3.60
mA
13.5
13.0
15.0
15.0
16.5
18.5
Volts
Volts
Thermal Characteristics
Characteristic
Junction to Fin
Thermal Resistance
Symbol
R
th(j-f)Q
R
th(j-f)D
Condition
IGBT Part (Per 1/6 Module)
FWDi Part (Per 1/6 Module)
Min.
—
—
Typ.
—
—
Max.
9.0
9.0
Units
°C/Watt
°C/Watt
* Short-Circuit protection is functioning only at the lower-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 5.1A.
**FO signal is only asserted when the SC or UV protection is activated on the low side.
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21661-RZ/-FR
Intellimod™ Module
Single-In-Line Intelligent Power Module
3 Amperes/600 Volts
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage
Symbol
V
CC
V
D
V
DB
Control Supply Variation
PWM Input Frequency
Allowable RMS Current*
ΔV
D
,
ΔV
DB
f
PWM
I
O
T
f
≤
100°C, T
j
≤
125°C
V
CC
= 300V, V
D
= 15V, f
c
= 5kHz,
P
F
= 0.8 Sinusoidal, T
j
≤
125°C, T
f
≤
100°C
V
CC
= 300V, V
D
= 15V, f
c
= 15kHz,
P
F
= 0.8 Sinusoidal, T
j
≤
125°C, T
f
≤
100°C
V
NC
Terminal Voltage
Minimum Input Pulse Width**
Arm Shoot-through Blocking Time
V
NC
PWIN
t
DEAD
Applied between V
NC
-N (Include Surge Voltage)
ON/OFF
For Each Input Signal
-5
0.3
2.0
—
—
—
5
—
—
Volts
µs
µs
—
—
2.1
Arms
Condition
Applied between P-N Terminals
Applied between V
N1
-V
NC
Applied between
V
UFB
-U(V
UFS
), V
VFB
-V(V
VFS
), V
WFB
-W(V
WFS
)
-1
—
—
—
15
—
1
—
3.0
V/µs
kHz
Arms
Min.
0
13.5
13.0
Typ.
300
15.0
15.0
Value
400
16.5
18.5
Units
Volts
Volts
Volts
* The allowable RMS current value depends on the actual application conditions.
**There might be no output when the input signal width is less than PWIN.
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
V
D
= V
DB
= 15V
V
IN
= 5V
T
j
= 25ϒ
C
T
j
= 125ϒ
C
EMITTER-COLLECTOR VOLTAGE, V
EC
, (VOLTS)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL)
V
IN
= 0V
T
j
= 25ϒ
C
T
j
= 125ϒ
C
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
2.5
COLLECTOR-EMITTER
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
2.5
2.0
1.5
1.0
0.5
0
10
1
2.0
1.5
1.0
0.5
0
10
0
V
CC
= 300V
V
D
= V
DB
= 15V
V
IN
= 0V
↔
5V
T
j
= 25ϒ
C
T
j
= 125ϒ
C
0
1
2
3
4
5
6
0
1
2
3
4
5
6
10
-1
10
0
EMITTER CURRENT, I
E
, (AMPERES)
10
1
COLLECTOR CURRENT, I
C
, (AMPERES)
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT (TYPICAL)
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT (TYPICAL)
10
3
SWITCHING LOSS, E
SW(on)
, (mJ/PULSE)
REVERSE RECOVERY TIME, t
rr
, (ns)
10
0
SWITCHING LOSS, E
SW(off)
, (mJ/PULSE)
10
0
10
2
V
CC
= 300V
V
D
= V
DB
= 15V
V
IN
= 0V
↔
5V
T
j
= 25ϒ
C
T
j
= 125ϒ
C
10
-1
V
CC
= 300V
V
D
= V
DB
= 15V
V
IN
= 0V
↔
5V
T
j
= 25ϒ
C
T
j
= 125ϒ
C
10
-1
V
CC
= 300V
V
D
= V
DB
= 15V
V
IN
= 0V
↔
5V
T
j
= 25ϒ
C
T
j
= 125ϒ
C
10
1
10
0
EMITTER CURRENT, I
E
, (AMPERES)
10
1
10
-2
10
0
COLLECTOR CURRENT, I
C
, (AMPERES)
10
1
10
-2
10
0
COLLECTOR CURRENT, I
C
, (AMPERES)
10
1
5