PS12038
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Application Specific IPM
25 Amperes/1200 Volts
A
D
F
M
SQ PINS
G
L
24
21 19
17 15 13 11 9 7
18 16 14 12 10 8
E
H
K
J
D
QQ
PP
C
VV
RR
(4 PLACES)
EE
XX
B N P Q R
S
Y
X
1
2
3
4
5
6
V
T
DD
GG
TT
SS
GG
FF
TC
M
DD
GG
GG
U
TERMINAL CODE
1P
2N
3 NC
4U
5V
6W
7 F
O
8 V
AMP
9 GND
10 WN
11 VN
12 UN
13 WP
14 VP
15 UP
16 TH
17 VD
18 NC
19 CBW-
20 CBW+
21 CBV-
22 CBV+
23 CBU-
24 CBU+
LL
LABEL
TC
Description:
Powerex Application Specific IPMs
(ASIPMs) are inteligent power
modules that integrate power
devices, gate drive and protection
circuitry in a compact package for
use in small inverter applications
up to 20kHz. Use of application
specific HVICs allow the designer
to reduce inverter size and overall
design time.
Features:
□
3-phase IGBT Inverter Bridge
□
Integrated HVICs for Gate
Drive, Protection and
System Control Functions
□
Built-in Thermistor
□
Direct Connection to DSP/CPU
Applications:
□
Smart Motors
□
General Purpose Inverters
□
Small Motor Control
Ordering Information:
PS12038 is a 1200V, 25 Ampere
Application Specific Power Module.
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
Inches
Millimeters
Dimensions
U
V
W
X
Y
DD
EE
FF
GG
LL
MM
PP
QQ
RR
SS
TT
VV
XX
Inches
0.04 Rad.
0.37
0.04
0.12
2.13
0.47
0.08 Rad.
1.60
0.30
0.08
0.12
0.49
0.80
0.16 Dia.
0.04
0.06
0.16
0.67 Rad.
Millimeters
1.0 Rad.
9.5
1.0
3.0
0.54
12.0
2.0 Rad.
40.52
7.62
2.0
3.0
12.5
20.4
4.0 Dia.
1.0
1.5
4.0
17 Rad.
4.06 +0/-0.02 103.0+0/-0.4
3.19 +0/-0.02 81.0 +0/-0.4
0.35
0.10
3.11
3.74±0.01
1.32
0.95
0.87
0.08
0.24
0.02 Sq.
3.03
2.44
1.85±0.01
1.26
0.26
0.35
9.0
2.5
79.0
95±0.2
33.5
24.0
22.0
2.0
6.0
0.5 Sq.
77.0
62.0
47.0±0.2
32.0
6.5
9.0
103
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS12038
Intellimod™ Module
Application Specific IPM
25 Amperes/1200 Volts
Absolute Maximum Ratings,
T
j
= 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature*
Storage Temperature
Case Operating Temperature (See T
C
Measure Point Illustration)
Mounting Torque, M3.5 Mounting Screws
Module Weight (Typical)
Isolation Voltage**
Symbol
T
j
T
stg
T
C
—
—
V
ISO
PS12038
-20 to 125
-40 to 125
-20 to 100
11.25
137
2500
Units
°C
°C
°C
in-lb
Grams
Volts
*The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is T
j
< 150.
**60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute.
IGBT Inverter Sector
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N, Surge-Value)
Each IGBT Collector-Emitter Static Voltage (Applied between P-U
.
V
.
W, U
.
V
.
W-N)
Each IGBT Collector-Emitter Switching Voltage
(Applied between P-U
.
V
.
W, U
.
V
.
W-N (Pulse))
Each IGBT Collector Current, T
C
= 25°C, “( )” means I
C
Peak Value
±I
C
(±I
CP
)
±25
(±50)
Amperes
V
CC
V
CC(surge)
V
P
or V
N
V
P(S)
or V
N(S)
900
1000
1200
1200
Volts
Volts
Volts
Volts
Control Sector
Supply Voltage
Input Signal Voltage
Fault Output Supply Voltage
Fault Output Current
DC-link IGBT Current Signal Amp Output Current
V
D
, V
DB
V
CIN
V
FO
I
FO
I
AMP
-0.5 ~ 20
-0.5 ~ 7.5
-0.5 ~ 7.5
15
1
Volts
Volts
Volts
mA
mA
104
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS12038
Intellimod™ Module
Application Specific IPM
25 Amperes/1200 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage
V
CE(sat)
V
EC
t
on
t
C(on)
t
off
t
C(off)
FWDi Reverse Recovery Time
Short-circuit Endurance (Output, Arm, and
Load Short-circuit Modes)
t
rr
I
C
= 25A, T
j
= 25°C, V
D
= V
DB
= 15V,
Input = ON (Shunt Voltage Drop Not Included)
Diode Forward Voltage
Switching Times
T
j
= 25°C, -I
C
= 25A
1/2 Bridge Inductive, Input = 5V
↔
0V,
V
CC
= 600V, I
C
= 25A, T
j
= 125°C,
V
D
= 15V, V
DB
= 15V
Note: t
on
, t
off
include delay time of
the internal control circuit.
@V
CC
≤
800V, Input = 5V
→
0V (One-shot),
-20°C
≤
T
j(start)
≤
125°C,
13.5V
≤
V
D
= V
DB
≤
16.5V
Switching SOA
@V
CC
≤
800V, Input = 5V
→
0V,
T
j
≤
150°C, I
C
< OC Trip Level,
13.5V
≤
V
D
= V
DB
≤
16.5V
• No Destruction
• No Protecting Operation
• No F
O
Output
—
0.3
—
—
—
—
—
1.2
0.5
2.2
0.9
0.02
3.5
2.0
1.4
4.0
1.6
—
Volts
µS
µS
µS
µS
µS
—
—
3.6
Volts
• No Destruction
• F
O
Output by Protection Operation
T
C
Measure Point
TC
TC
105
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS12038
Intellimod™ Module
Application Specific IPM
25 Amperes/1200 Volts
Electrical and Mechanical Characteristics,
T
j
= 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Circuit Current (Average)
I
D
I
DB
Input ON Threshold Voltage
Input OFF Threshold Voltage
Input Pull-up Resistor
V
th(on)
V
th(off)
Ri
Applied between
Input Terminal-inside Power Supply
PWM Input Frequency
Arm Shoot-through Blocking Time*
f
PWM
t
DEAD
t
int
V
amp
100%
V
amp
200%
V
amp
250%
V
amp
0%
OC
t
OC
SC
t
SC
UV
D
UV
Dr
UV
DB
UV
DBr
t
dV
t
FO
I
Fo(H)
I
Fo(L)
Thermistor Resistance
Material Constant****
R
TO
β
T
O
= 25°C (298K)
T
1
= 25°C, T
2
= 50°C
T
j
= 25°C
Open Collector Output
T
C
= T
j
= 25°C
T
j
= 25°C
T
C
≤
100°C, T
j
≤
125°C
Relates to Corresponding Inputs
T
C
= -20°C ~ 100°C
Input Interlock Sensing
Inverter DC-link IGBT Current
Sense Voltage Output Signal**
Inverter DC-link IGBT Current
Sense Voltage Output Limit**
Over-current Trip Level
Over-current Delay Time
Short-circuit Trip Level
Short-circuit Delay Time
Trip Level
Supply Circuit
Under-voltage
Protection
Reset Level
Trip Level
Reset Level
Delay Time
Fault Output Pulse Width***
Fault Output Current***
Relates to Corresponding Input
I
C
= I
OP(100%)
, V
D
= 15V, T
j
= 25°C
I
C
= I
OP(200%)
, V
D
= 15V, T
j
= 25°C
I
C
= I
OP(250%)
, V
D
= 15V
I
C
= I
OP(0%)
, V
D
= 15V
—
1.5
3.0
5.0
—
39.0
—
—
—
11.0
11.5
10.1
10.6
—
1.0
—
—
9.5
—
100
2.0
4.0
—
50
46.5
10
69.7
2
12.0
12.5
10.8
11.3
10
1.8
—
—
10
3450
—
2.5
5.0
—
100
—
—
—
—
12.75
13.25
11.6
12.1
—
—
1
15
10.5
—
ns
Volts
Volts
Volts
mV
Amperes
µS
Amperes
µs
Volts
Volts
Volts
Volts
µS
mS
µA
mA
k
K
—
4.0
10
—
15
—
kHz
µS
T
j
= 25°C, V
D
= 15V, V
IN
= 5V
T
j
= 25°C, V
D
= V
DB
= 15V, V
IN
= 5V
—
—
0.8
2.5
—
—
—
1.4
3.0
50
50
5
2.0
4.0
—
mA
mA
Volts
Volts
kΩ
* The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions.
**Refer to the graph on next page.
***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only.
The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained throughout the duration of the under-voltage condition.
****
T =
1
β
1
•
ln
[ ]
+
RT
RTO
1
TO
106
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS12038
Intellimod™ Module
Application Specific IPM
25 Amperes/1200 Volts
Thermal Characteristics
Characteristic
Junction to Case
Symbol
R
th(j-c)Q
R
th(j-c)D
Contact Thermal Resistance
R
th(c-f)
Condition
Each IGBT
Each FWDi
Case to Fin Per Module.
Thermal Grease Applied
Min.
—
—
—
Typ.
—
—
—
Max.
1.5
2.0
0.045
Units
°C/Watt
°C/Watt
°C/Watt
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage
Symbol
V
CC
V
D
V
DB
Control Supply dv/dt
Input ON Voltage
Input OFF Voltage
Module Case Operating Temperature
PWM Input Frequency
Allowable Minimum Input On-pulse Width
Arm Shoot-through Blocking Time
dV
D
/dt, dV
DB
/dt
V
CIN(on)
V
CIN(off)
T
C
f
PWM
t
XX
t
DEAD
Relate to Corresponding Inputs
T
C
≤
100°C, T
j
≤
125°C
Applied between
U
P
, V
P
, W
P
, U
N
, V
N
, W
N
-GND
Condition
Applied across P2-N2 Terminals
Applied between V
D
-GND
Applied between CBU+ & CBU-,
CBV+ & CBV-, CBW+ & CBW-
-1
0
4.0
—
—
1
4.0
—
—
—
—
—
—
—
1
0.8
5.0
100
15
—
—
V/µs
Volts
Volts
°C
kHz
µS
µS
Min.
—
13.5
13.5
Typ.
600
15.0
15.0
Value
800
16.5
16.5
Units
Volts
Volts
Volts
INVERTER DC-LINK IGBT CURRENT
ANALOG SIGNALING (TYPICAL)
5
V
D
= 15V
T
j
= 25°C
OUTPUT SIGNAL,V
AMP
, (VOLTS)
CURRENTSENSE VOLTAGE
4
200%
3
2
100%
1
0
0
100
200
300
2)
ACTUAL LOAD PEAK CURRENT, (%), (I
C
= I
O
X
107
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