1.7mm pitch, Low Profile Wire-to-Board Connectors for Power Supplies
DF65 Series
(UL, C-UL, Listed)
Lock structure and operation
Socket
Dec.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Latch
Header
Latches are deflected
slightly during mating.
■Features
1. Enhanced contact reliability and lock structure
The unique locking structure reinforces the
engagement between the wire side portion and
the header. This prevents the wire side from
becoming misaligned due to stress from poorly
routed wiring. (Fig.1) (Patented)
2. Vertical mating provides superior handling
The use of ver tical mating style reduces
assembly time and maximizes precious board
space which gives designers more freedom
when designing other components on the PCB.
(Fig.2)
3. Highly reliable contact structure
The two point contact structure provides optimum
reliability, a low mated height of 1.8mm and an
effective mating length of 0.35mm.
And snap back in when
mating is complete.
A click feeling will be felt!
Fig.1
4. Increased cable retention
The header is designed to press the terminal
lance down during the mating operation; this
prevents the lance from moving and enhances
its strength.
Vertical mating provides superior
operability and maximizes board space.
Vertical mating type
Side view of the PCB
Vertical mating style allows other parts to be mounted.
(Enhances freedom in designing PCB)
5. High current of MAX 4A (24 AWG)
By utilizing highly conductive material for the
female terminals and suppressing the contact
resistance, the DF65 series can handle a
maximum of 4A with 24 AWG wire.
6. Solder wicking prevention
Molding is done in a way that removes the gap
between the contacts and the housing to prevent
wicking.
The mating face is easy to see,
resulting in proper insertion.
7. Prevents Accidental unmating
The molded structure is designed to prevent
accidental unmating due to poorly routed wiring
and harsh loads.
Horizontal mating type
Unused, open area
8. UL and C-UL Certified
9. Glow Wire compliance
(Compliant with IEC 60695-2-11)
The mating face can be hard to see,
which can lead to awkward insertion.
Fig.2
2016.3②
1
DF65 Series●1.7mm pitch, Low Profile Wire-to-Board Connectors for Power Supplies
■Product
Specifications
Current
Rating
No. of Contacts
24 AWG 26 AWG 28 AWG
Operating Temperature Range
Operating aHumidity Range
3
4
4A
2.5A
2.5A
Storage Temperature Range
Storage Humidity Range
5
−
40 to
+
105
℃
(注2)
20 to 80
%
(注3)
−
10 to
+
60
℃
(注4)
(注4)
40 to 70
%
Ratings
6
7
Voltage Rating Specification
Item
1. Insulation
resistance
2. Withstand voltage
3.Contact resistance
4. Vibration
Resistance
5. Shock Resistance
6. Moisture-
resistance
7. Temperature
cycles
8. Durability
9. Resistance to
solder heat
3.5A
2A
AC/DC 50V
2A
UL/C-UL/File No. and Recognition No.
:
E52653
UL
C-UL
:
E52653
Conditions
Measured at DC 100V
AC 500V is applied for one minute.
Measured at 1mA and no higher than 20mV
10 cycles in each of three directions at frequency
10-55 Hz, half amplitude 0.75mm
Accelerated velocity : 490m/s
2
, for 11 ms, half-sine in 3
directions, 3 times for each of the three directions
Temperature : 40 ±2ç ; humidity : 90 to 95%, left
as it is for 96 hours
-55ç : 30 minutes
→
5 - 35ç : 2 - 3 minutes
→
85℃ : 30 minutes
→
5 - 35ç : 2 - 3 minutes)
5 cycles
Tin plated : 30 mating cycles
Gold plated : 50 mating cycles
Reflow : according to the recommended
temperature profile
Hand soldering : temperature of soldering iron at
350ç±10ç for 3 seconds
Specifications
100Mø min.
No flashover or breakdown
10mø max.
No electrical discontinuity for more than 1µs
No electrical discontinuity for more than 1µs
Contact resistance : 20mø max.
Insulation resistance : 500Mø min.
Contact resistance : 20mø max.
Insulation resistance : 500Mø min.
Contact resistance : 20mø max.
The resin components will not become
deformed or lose performance due to
deformities
Dec.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over
multiple lines, please factor in your own safety margin. Please contact Hirose Electric, for inquiries on the assignment
of pins and on the currents that can be delivered.
Note 2 : Includes the temperature rise of power lines.
Note 3 : Use without condensation on parts.
Note 4 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
■Materials
/ Finish
Product
Header
Crimp socket
Crimp contact
Part
Insulator
Contact
Insulator
Contact
Materials
LCP
Brass
LCP
Phosphorous Bronze
Finish
Black
Tin Plated or Gold plated
Beige
Tin Plated or Gold plated
UL specification
UL94V-0
−
UL94V-0
−
■Product
Number Structure
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.
●Header
connector
❶Series
Name:DF
❷Series
No.
: 65
❸Number
of contacts
: 3, 4, 5, 6, 7
❹Connector
type
P:Header
❺Pitch
: 1.7mm
❶Series
Name
:
DF
❷Series
No. : 65
❸Number
of contacts
: 3, 4, 5, 6, 7
❹Connector
type
S:socket
❶Applicable
wire size
2428:24
to 28 AWG
DF 65 -
*
P - 1.7 V
❶
❷
❸ ❹
❺
❻
❻Mounting
style
V
:
SMT Straight Type
●Socket
connector
DF 65 -
*
S - 1.7 C
❶
❷
❸ ❹
❺
❻
❺Pitch
: 1.7mm
❻Termination
form
C
: crimp case
●Crimp
contact
DF 65 - 2428 SCF
❶
❷
❷Packaging
style
SCF
: Socket contact Reel Tin plated
・ ・
SCFA
: Socket contact Reel Gold plated
・ ・
2
DF65 Series●1.7mm pitch, Low Profile Wire-to-Board Connectors for Power Supplies
■Straight
pin header
Contact No.1
A
B
P= 1.7
t= 0.2
1.65
6.05
5.55
Vacuum nozzle
area
Dec.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
0.25
C
●
Recommended PCB layout (t=1mm)
B
±
0.05
Contact No.1
1.7
±
0.05
1
±
0.05
0.6
0
+0.05
1.025
±
0.05
0.7
0
1.8
±
0.05
+0.05
5.45
±
0.05
[Specification Number]
**
(21) : Tin plated, embossed packaging
(78) : Gold plated, embossed packaging
Part No.
HRS No.
DF65-3P-1.7V
666-6004-5 **
7.5
3.4
6
(**)
DF65-4P-1.7V
666-6006-0 **
9.2
5.1
7.7
(**)
DF65-5P-1.7V
666-6001-7 **
10.9
6.8
9.4
(**)
DF65-6P-1.7V
666-6008-6 **
12.6
8.5
11.1
(**)
DF65-7P-1.7V
666-6014-9 **
14.3
10.2
12.8
(**)
Note 1 : This product is sold per reel with 4,000 connectors pcs/reel. Please order by reel quantities.
Note 2 : Please contact Hirose representative if you have request for (78) specification.
No. of
Contacts
3
4
5
6
7
A
B
C
●
Tape and Reel Dimensions
1.75
±
0.1
12
±
0.1
4
±
0.1
2
±
0.1
φ
1.5
.1
+0
0
Reel dimensions
Product Label
30.4 MAX
11.5
±
0.1
n1
3
±
n
1. To
the depth of the perforation
24.4
+2
5
0
Unreeling direction
φ
±
1
80
φ
±
2
380
(24)
22.25
+0.2
0
0.2
R1
Unreeling direction
1.605
2
±
0 .5
1.62
n2
1
±
0.8
3
DF65 Series●1.7mm pitch, Low Profile Wire-to-Board Connectors for Power Supplies
■Crimp
socket
D
P= 1.7
Contact No.1 mark
A
B
1.75
Dec.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
C
Part No.
DF65-3S-1.7C(**)
DF65-4S-1.7C(**)
DF65-5S-1.7C(**)
DF65-6S-1.7C(**)
DF65-7S-1.7C(**)
HRS No.
666-6005-8 **
666-6007-3 **
666-6002-0 **
666-6009-9 **
666-6015-1 **
[Specification Number]**
None : 1 package contains
100 pcs/pack
Note : Each package contains 100 pcs/pack. Please order in full package quantities.
No. of
Contacts
3
4
5
6
7
A
6.13
7.83
9.53
11.23
12.93
B
5.2
6.9
8.6
10.3
12
C
7.8
9.5
11.2
12.9
14.6
D
3.4
5.1
6.8
8.5
10.2
Crimp contact
1.07
1.15
0.92
4.3
4.15
3
1.45
2.95
4.5
φ
1
.2
0.65
2.3
0.9
t= 0.15
[Specification Number]
**
None : 18,000 pcs/reel
(07) : 18,000 pcs/reel・Gold plated
Quantity
18,000 pcs/reel
18,000 pcs/reel
Finish
Tin plated
Gold plated
Part No.
DF65-2428SCF
DF65-2428SCFA(**)
HRS No.
666-0003-2 00
666-6016-4 **
Description
Reel contact
Reel contact
RoHS
○
○
Note : This product is sold per reel (18,000 pcs/reel), please order by reel quantities.
●
Applicable wire (Tinned, annealed copper wire)
Conductor size (Core structure)
24 AWG (11 pieces/
Ø
0.16 mm)
26 AWG (7 pieces/
Ø
0.16 mm)
28 AWG (7pieces/
Ø
0.127 mm)
Jacket Diameter
●Recommended wire
UL10368
Ø
1.11mm
Ø
0.98mm
Ø
0.88mm
●Strip length
1.4 to 1.8mm
Note : Please contact your local Hirose sales rep if you plan on using wires other than those listed above.
6.1
4
DF65 Series●1.7mm pitch, Low Profile Wire-to-Board Connectors for Power Supplies
Tooling Information
Item
Applicator
Press body
Hand tool
Extraction tool
Part No.
AP105-DF65-2428S
CM-105C
HT305/DF65-2428S (Note3)
DF-C-PO
(
B
)
HRS No.
901-4630-0 00
901-0001-0 00
550-0306-8 00
550-0179-2 00
Applicable contact
DF65-2428SCF, DF65-2428SCFA
−
DF65-2428SCF, DF65-2428SCFA
DF65-2428SCF
Note 1 : Hirose does not cover damage created by the use of unapproved Hirose Tools. Please contact your local
Hirose Sales for clarification.
Note 2 : Please conduct crimping work according to the "Crimping work standards" and "Crimping condition table".
Note 3 : The compatible wire is limited to UL10368, 24 to 28 AWG.
Precautionary notes
Dec.1.2017 Copyright 2017 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
1. Recommended Soldering
Profile
(Compatible with lead-free
soldering)
[Applicable Conditions]
1. Peak temperature : MAX 250ç
2. Heating Area: 220ç or above, within 60sec .
3. Preheating Area: 150~180ç , 90~120 sec.
* Measurement is conducted at the contact lead part
Please check the mounting conditions before use, conditions such as
solder paste types, manufacturer, PCB size and any other soldering
materials may alter the performance of such materials.
(Note 1) This temperature profile is a recommended value only; please
contact your Hirose Sales Rep for more information
2. R e c o m m e n d e d h a n d
soldering conditions
3. R e c o m m e n d e d s c r e e n
thickness, aperture ratio
(pattern surface ratio)
4. Warping of PC Board
5. Cleaning Conditions
Temperature of soldering iron: 350±10ç, soldering time: no more than 3
seconds
Thickness: 0.1mm, aperture opening ratio: 100%
A maximum of 0.02mm at the center of connector, as measured from either
end of the connector
IPA cleaning is allowed. (Cleaning is not recommended because
cleaning may change the push/pull feeling etc. Please contact your local
Hirose representative prior to the use of any cleaning agents.)
■
When inserting the crimp contact into the crimp socket, do not insert it at a
slanted angle to maintain the reliability of its performance.
■
Please use caution when mating/unmating this connector if it has not been
mounted onto the PCB, doing so could deform or damage the contacts.
■
Do not pull on the wires of this connector as this may cause damage to the
connector.
■
During the hand soldering process, make sure to not apply too much flux.
Doing so may cause a solder wicking problem.
■
This product may experience some differences in color from one production
lot to another. This color difference does not influence the performance of
the connector.
■
For handling precautions to be used during the insertion/removal process,
please refer to the “DF65 Push-pull procedure”.
6. Precautions
5